ABB - Installation Products 262LR-D5250 - 25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug.
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ABB - Installation Products

262LR-D5250

UPC: 075114192309


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Overview

The ABB 262LR-D5250 is a 25kV, 200 Amp loadbreak elbow connector designed for reliable medium-voltage cable connections. This bi-metal compression lug accommodates 2/0 stranded wire and fits cable insulation diameters from 0.890 to 1.220 inches. The integrated test point enables safe voltage verification without disconnecting the system, reducing downtime during maintenance or troubleshooting. Engineered for compatibility with standard 25kV systems, this connector ensures secure, weatherproof connections in industrial and utility applications. The compression lug design provides consistent conductivity and mechanical strength, while the loadbreak feature allows for hot-line switching under load conditions. Ideal for underground distribution systems, switchgear interconnections, and pad-mounted transformers where operational safety and reliability are critical. Compliance with industry standards ensures long-term performance in harsh environments.
  • 25kV rated for medium-voltage applications
  • 200 Amp continuous current capacity
  • Loadbreak design for safe hot-line switching
  • Integrated test point for voltage verification
  • Bi-metal compression lug for 2/0 stranded wire
  • Fits cable insulation diameters 0.890" to 1.220"

Specifications

Amperage Rating
200 A
Application
200 kV, 200 Amp
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection Type
LoadBreak Elbow Connector
Current Rating
200 A
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Bi-Metal Compression Lug
Material
Housing - EPDM-Rubber
Series
262LR
Size
0.890 inch - 1.220 inch
Size
9.03 inch (299.4 mm) X 8.20 inch (208.3 mm) not including probe, 2.86 inch (72.6 mm) Diameter
Special Features
28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point
Voltage Rating
28 kV
Voltage Rating
25kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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262LRJS-C5230

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262LR-D5250-S

200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS Jacket Seal Included.
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262LR-D5270-S

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Frequently Asked Questions

What cable insulation diameter does this connector support?

The connector fits cable insulation diameters ranging from 0.890 to 1.220 inches.

What wire size is compatible with this connector?

The bi-metal compression lug accommodates 2/0 stranded wire.

Does this connector include a test point?

Yes, the 262LR-D5250 features an integrated test point for voltage verification.

What is the maximum operating voltage?

The connector is rated for 25kV maximum operating voltage.

Is this connector suitable for loadbreak switching?

Yes, the loadbreak design allows safe switching under load conditions.

What is the current rating of this connector?

The connector has a continuous current rating of 200 Amps.

How to Install 261LR and 262LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of 261LR and 262LR Loadbreak Elbow Connectors, designed for terminating various UD cables to 25kV class loadbreak bushings.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Hotstick (live-line tool), Wire brush, Crimp tool, Suitable voltage sensing device

Supplies needed:

Lubricant (supplied with product), No. 14 AWG / 2.5mm copper wire (or equivalent), Appropriate connector for neutral wires, Vinyl tape (if applicable), Conductive copper tape (if applicable), Cold shrink tube (if applicable), Silicone lubricant (for test point cap)

  1. Conduct Pre-Installation Checks and Cable Preparation

    DANGER: Ensure all apparatus is de-energized during installation. This product must be installed only by competent personnel trained in high voltage electrical equipment safety. First, verify package contents, inspect all components for damage, and confirm proper fit with the cable and mating products. Check the probe threads by hand-threading into the compression lug; replace any damaged components. Train the cable to provide sufficient slack for operation. Prepare the cable end according to its type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield) by cutting squarely, removing outer jackets, unwrapping/binding neutral or drain wires, and applying tape or cold shrink tubes as specified in the detailed instructions for your cable configuration.

  2. Prepare Cable Insulation and Install Compression Lug

    Remove 2-1/8 inches (55mm) of the shield and insulation from the cable end, ensuring a square cut without nicking the conductor. Wire brush bare aluminum conductors thoroughly and immediately install the compression lug. Rotate the lug to spread the inhibitor and align its threaded hole with the bushing bore. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp, as per the crimp chart. Carefully wipe off any excess inhibitor from the lug and cable. Remove the insulation shield as shown in the manual, and bevel the insulation end by a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all traces of dirt or inhibitor.

  3. Assemble Elbow Housing and Probe

    Lubricate the cable insulation and the inside of the elbow housing using only the supplied lubricant; do not substitute. Slide the elbow connector onto the cable with a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  4. Ground the Elbow and Neutral Wires

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. If the elbow is pre-ordered with a ground wire, skip this step. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions to complete the grounding installation.

  5. Connect Elbow to Bushing Plug

    WARNING: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Operate the connection using a full insulated hotstick type tool; never operate by hand. Securely fasten the hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion, applying sufficient force to engage the internal lock on the elbow connector and bushing interface.

  6. Perform Voltage Test (262LR only)

    For 262LR connectors equipped with an integral capacitance test point, use this feature to determine if the circuit is energized. Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points and follow its manufacturer's directions. Contamination or incorrect equipment can cause a false 'no voltage' indication; always treat the elbow as energized until confirmed by other means. After testing, clean the inside surface of the cap, lubricate with silicone lubricant, and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.