
ABB Installation Products 167RLR-F-5230 200 Amp, 15kV, Loadbreak Replacement Elbow Connector without Test Point, Cable…
UPC: 783786627967
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 200 Amp, 15kV rated loadbreak replacement elbow connector
- Accommodates cable insulation diameters from 0.640" to 0.820"
- Bi-metal compression lug fits #1/Solid 1/0 AWG or 42.41 mm² stranded conductors
- Extended contact and housing provide 8-7/8" additional length for improved clearance
- Includes 00400X long bi-metal contact for reliable electrical continuity
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | #1 STR/COMPR AWG , 1/0 SOL/COMPT AWG |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal Compression Lug |
Series | 167RLR-F |
Size | Cable Insulation Diameter 0.640 inch to 0.820 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended length housing and compression lug plus 10-1/2 inch (266.7mm) |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 4.2800 L |
Package Weight (Metric) | 1.9410 kg |

162LR-B-2230
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #1 Stranded Wire Size, Copper Compression Lug
167RLR-H-5230
15kV 200 Amp, Loadbreak Replacement Elbow Connector, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Bi-Metal Contact. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
167RLR-J-5270
200 Amp, 15kV, Loadbreak Replacement Elbow Connector without Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.
273RLR-G-5220
25kV 200 Amp, Loadbreak Replacement Elbow Connector, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
167LRT-H-5270
15kV 200 Amp, Loadbreak Bolted Elbow with Tap. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
167RLR-F-5240
200 Amp, 15kV, Loadbreak Replacement Elbow Connector without Test Point, Cable Insulation Diameter 0.640 inch to 0.820 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.
168RLR-G-5240
15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
K151SP-GAB10AX
Straight Plug, 200 Amp, DeadBreak, 15/25KV, Cable Insulation Diameter 0.825 inch to 0.935 inch.Frequently Asked Questions
What is the current rating of the elbow connectors?
The elbow connectors are rated for 200 A loadbreak applications.
What voltage classes do these connectors support?
The ABB Elastimold loadbreak repair and replacement elbows are available for 15 kV and 25 kV voltage classes.
How much length does the repair elbow add?
The repair elbow features an extended housing and compression lug length that is 3 1/4 inches longer than the standard elbow.
How much length does the replacement elbow add?
The replacement elbow extends its housing and compression lug length to 8 7/8 inches over the standard elbow.
What material are the elbows constructed from?
The elbows are constructed from specially formulated, non-rigid ethylene propylene diene monomer (EPDM) rubber.
Are these elbow connectors certified?
Yes, these connectors are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
Where are Elastimold elbows manufactured?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, NM, USA.
What is the test point cap catalog number?
The test point cap catalog number for elbows with a test point is 156-7.
What industry standards do these elbows meet?
These elbow connectors are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
What are Elastimold 200 A elbow connectors used for?
They are used for 200 A loadbreak repair and replacement, particularly for transitioning from live-front to dead-front equipment without splicing or pulling new cable.
How to Install Elastimold 167RLR/168RLR Loadbreak Replacement Elbow Connectors
This guide provides step-by-step instructions for the safe installation and initial setup of Elastimold 167RLR and 168RLR Loadbreak Replacement Elbow Connectors, converting livefront terminations to deadfront for UD cable.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire strippers, Measuring tape or ruler, Wire brush, Crimp tool, Probe wrench, Ground connector tool
Supplies needed:
Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied), Hose Clamp, No. 14 AWG (2.5mm) Copper wire, Appropriate ground connector
- Perform Safety Checks and Initial Inspection
DANGER: All apparatus must be de-energized during installation or removal of part(s). This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Inspect the package contents and all components for completeness, damage, and compatibility with mating parts. Check the probe threads by threading the probe into the compression lug to ensure free movement. Gather all required tools and maintain cleanliness throughout the procedure.
- Remove Livefront Termination
Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Finally, remove the terminator housing from the cable.
- Prepare the Cable
Train the cables to be straight and in-line with the bushing centerline. Measure and cut the cable to 10-1/2 inches from the bushing centerline. Remove 1-3/8 inches of cable insulation from the end, ensuring the cut is square. DO NOT NICK THE CONDUCTOR during this process.
- Install the Compression Lug
Wire brush the bare aluminum conductor immediately after preparation. Install the compression lug onto the conductor, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Housing and Probe
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Keep the insulation clean and avoid introducing excess grease into the gap between the lug and insulation. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess grease. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the wrench until the wrench bends.
- Connect the Concentric Neutral
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow and twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation. Add the supplied hose clamp as shown in the instructions and tighten it snugly, but do not overtighten.
- Prepare for Bushing Connection
Lubricate the receptacle portion of the elbow connector and the mating bushing with the lubricant supplied. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. DO NOT OPERATE BY HAND; use appropriate tools and follow operating instructions for connection.
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