ABB Installation Products 167RLR-F-5240 200 Amp, 15kV, Loadbreak Replacement Elbow Connector without Test Point, Cable…
UPC: 783786630523
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Rated 200 Amps at 15kV for medium-voltage loadbreak applications
- Accommodates cable insulation diameters from 0.640 inch to 0.820 inch
- Supports conductor sizes: 1/0 to 2/0 AWG (compressed stranded or solid) and 53.49 mm²
- Bi-metal compression lug with 00400X long bi-metal contact for secure termination
- Extended length design adds 8-7/8 inches for improved installation flexibility
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | 1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal Compression Lug |
Series | 167RLR-F |
Size | Cable Insulation Diameter 0.640 inch to 0.820 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended length housing and compression lug plus 10-1/2 inch (266.7mm) |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 4.2800 L |
Package Weight (Metric) | 1.9410 kg |
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600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.
168RLR-G-5240
15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
K151SP-GAB10AX
Straight Plug, 200 Amp, DeadBreak, 15/25KV, Cable Insulation Diameter 0.825 inch to 0.935 inch.
168RLR-F-5220
15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.640 inch to 0.820 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
167LRT-F5220
15kV 200 Amp, Loadbreak Bolted Elbow with Tap. Cable Insulation Diameter 0.640 inch to 0.820 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
274RLR-H-5240
25kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.167RLR-G-5240
15kV 200 Amp, Loadbreak Replacement Elbow Connector, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Bi-Metal Contact. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.168RLR-G-5250
200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.Frequently Asked Questions
What is the current rating of the elbow connectors?
The elbow connectors are rated for 200 A loadbreak applications.
What voltage classes do these connectors support?
The ABB Elastimold loadbreak repair and replacement elbows are available for 15 kV and 25 kV voltage classes.
How much length does the repair elbow add?
The repair elbow features an extended housing and compression lug length that is 3 1/4 inches longer than the standard elbow.
How much length does the replacement elbow add?
The replacement elbow extends its housing and compression lug length to 8 7/8 inches over the standard elbow.
What material are the elbows constructed from?
The elbows are constructed from specially formulated, non-rigid ethylene propylene diene monomer (EPDM) rubber.
Are these elbow connectors certified?
Yes, these connectors are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
Where are Elastimold elbows manufactured?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, NM, USA.
What is the test point cap catalog number?
The test point cap catalog number for elbows with a test point is 156-7.
Where are these elbow connectors manufactured?
These Elastimold 200 A repair and replacement elbows are designed, molded, tested, and assembled in Albuquerque, New Mexico, USA.
What type of product are these connectors?
These are Elastimold 200 A loadbreak repair and replacement elbow connectors.
How to Install Elastimold 167RLR/168RLR Loadbreak Replacement Elbow Connectors
This guide provides step-by-step instructions for the safe installation and initial setup of Elastimold 167RLR (without Test Point) and 168RLR (with Test Point) Loadbreak Replacement Elbow Connectors, converting livefront terminations to deadfront for UD cable.
Estimated time: 1h 30m
Tools needed:
Probe Wrench, Wire brush, Crimp tool, Hotstick, Suitable sensing device (for 168RLR)
Supplies needed:
Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, Do Not Substitute), Hose Clamp, Copper wire (No. 14 AWG / 2.5mm or equivalent), Silicone grease (for 168RLR test point cap)
- De-energize Apparatus and Perform Initial Checks
Before starting, ensure all apparatus is de-energized. Verify the package contents are complete and undamaged. Check all components for proper fit with the cable and mating products. Thread the probe into the compression lug to check for resistance; replace damaged components if resistance is encountered. Read all instructions and gather required tools.
- Remove Existing Livefront Termination
Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Finally, remove the terminator housing from the cable.
- Prepare the Cable
Train the cable to be straight and in-line with the bushing centerline. Cut the cable to measure 10-1/2 inches from the bushing centerline. If the insulation shield measures less than 6-1/2 inches from the end of the cut cable, proceed. If it's greater, consult an ELASTIMOLD representative. Remove 1-3/8 inches of cable insulation from the end, ensuring not to nick the conductor.
- Install the Compression Lug
Wire brush the bare aluminum conductor immediately. Install the compression lug, rotating it to spread the inhibitor. Align the compression lug so the contact threaded hole aligns with the bushing bore. Refer to the crimp chart supplied with the lug for crimping information. Start crimping at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the wrench until the wrench bends.
- Connect the Concentric Neutral
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack for elbow operation. Add the supplied hose clamp as shown in the diagram and tighten it snugly, but do not overtighten.
- Connect the Elbow to the Bushing Plug
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. IMPORTANT: Only lubricate if the transformer and elbow are known to be de-energized. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact into the bushing until slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock.
- Perform Voltage Test (168RLR ONLY)
For 168RLR models, remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device and not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points and follow its manufacturer's directions. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it tightly on the test point.
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