Authorized ABB Distributor (Installation Products)
ABB - Installation Products K655VSL2-DP0592392 - 600 Amp, 2 Way Vault Stretcher Kit, 15/25KV, G0260 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 3/0 or Compacted/Solid 4/0. J0270 - Cable Insulation Diameter 0.980 inch to 1.180 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 4/0 or Compacted/Solid 250. SG3 - Cold Shrinkable Seal with Copper Braid and Constant Force Spring. (K655VS-L2-G0260-J0270-SG3).

ABB Installation Products K655VSL2-DP0592392 600 Amp, 2 Way Vault Stretcher Kit, 15/25KV, G0260 - Cable Insulation Diameter 0.760…

UPC: 783786415373


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655VSL2-DP0592392 is a 600 Amp, 15/25 kV 2-Way Vault Stretcher Kit designed for underground power distribution connections in vault applications. This DeadBreak connection kit features a modular design with two key components: G0260 and J0270, each paired with universal aluminum compression lugs for broad conductor compatibility. The G0260 component supports cable insulation diameters ranging from 0.760 inch to 0.950 inch, accommodating compressed or stranded conductors sized at 3/0 AWG or compacted/solid conductors sized at 4/0 AWG. The J0270 component extends compatibility to cable insulation diameters from 0.980 inch to 1.180 inch, supporting compressed or stranded conductors sized at 4/0 AWG or compacted/solid conductors sized at 250 kcmil. Both components utilize universal aluminum compression lugs to ensure secure, high-conductivity connections across the specified conductor ranges. The integrated SG3 cold shrinkable seal provides a durable environmental barrier, featuring a copper braid and constant force spring to maintain consistent pressure and protection against moisture, contaminants, and environmental stressors. This combination of features ensures a robust, long-lasting solution for underground vault installations where reliability and performance are critical. The kit meets ANSI/IEEE Standard 386, with a maximum phase-to-ground operating voltage of 16.2kV, phase-to-phase voltage of 28kV, and a 140kV BIL impulse withstand rating. It supports a continuous current rating of 600 Amps and a momentary rating of 25kA for 10 cycles. The fully shielded, fully submersible molded rubber housing is 100% peroxide-cured EPDM, ensuring durability in harsh conditions. Installation is simplified with standard hand tools in a de-energized state, and optional accessories allow for visible external separation, bypass, isolation, dead-ending, grounding, testing, taps, surge arrestors, and fault current indicators.
  • 600 Amp, 15/25 kV DeadBreak connection kit for vault applications
  • Modular design with G0260 (0.760-0.950" insulation) and J0270 (0.980-1.180" insulation) components
  • Universal aluminum compression lugs for conductors: 3/0 AWG or 4/0 AWG compacted/solid (G0260), 4/0 AWG or 250 kcmil compacted/solid (J0270)
  • SG3 cold shrinkable seal with copper braid and constant force spring for environmental protection
  • Meets ANSI/IEEE Standard 386 with 16.2kV phase-to-ground and 28kV phase-to-phase ratings

Specifications

Application
400 Amps
Connection
Compression
Connection Type
Compression Lug
Current Rating
600 A
Material
Aluminum
Mounting Type
Vault Stretcher
Series
K655VS
Size
0.760-1.180 inch (insulation diameter)
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
2-Way Vault Stretcher Kit
Voltage Rating
15/25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 500 /Solid 600 /mmSquared 250/300.

K655BLR-K0330

600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 500 /Solid 600 /mmSquared 250/300.
600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 900 /Solid 1000 /mmSquared 500.

K655BLR-N0400

600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 900 /Solid 1000 /mmSquared 500.
600 Amp, Insulated Parking Bushing, DeadBreak, 15/25KV with Loose Stud

K650SOPS

600 Amp, Insulated Parking Bushing, DeadBreak, 15/25KV with Loose Stud
600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 450 /Solid 500/550.

K655BLR-K0320

600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 450 /Solid 500/550.
600 Amp Bushing Extender with Stud with 25KV Elbow Tap Plug

K655BE-K650ETP

600 Amp Bushing Extender with Stud with 25KV Elbow Tap Plug
600 Amp, 15/25KV, DeadBreak, Vault Stretcher Housing Only, with stud, 2-Way, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K655BVS-L2-M0380

600 Amp, 15/25KV, DeadBreak, Vault Stretcher Housing Only, with stud, 2-Way, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 2 Way Vault Strecher Kit, 15/25KV, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K655VS-L2-M0380

600 Amp, 2 Way Vault Strecher Kit, 15/25KV, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15/25KV, I Adapter. Overall Length 19-3/4 inch.

K655IA

600 Amp, 15/25KV, I Adapter. Overall Length 19-3/4 inch.

Frequently Asked Questions

What components are compatible with the K655VSL2 vault stretcher?

The K655VSL2 can be mated with K651CP, K650BIP, K650RTP, K650RTW, K650S1, K650T1, K650JX, and K650ETP components.

What is the AC one-minute withstand rating?

The AC one-minute withstand rating is 45kV.

What is the continuous current rating of the kit?

The continuous current rating for the vault stretcher kit is 600 Amp.

What is the corona extinction voltage rating?

The corona extinction voltage is 21.5kV AC at 3pC sensitivity.

What is the DC 15-minute withstand rating?

The DC 15-minute withstand rating is 84kV.

What is the impulse withstand rating of the stretcher kit?

The impulse withstand rating is 140kV BIL (1.2 x 50 microsecond wave).

What is the maximum phase-to-phase voltage rating?

The maximum phase-to-phase voltage rating for this product is 28kV.

What is the maximum phase-to-ground operating voltage?

The maximum phase-to-ground operating voltage for the K655VSL2 is 16.2kV.

What standards does the K655VSL2 vault stretcher meet?

The K655VSL2 meets ANSI/IEEE Standard 386, Latest Revision.

What is the momentary current rating?

The momentary current rating is 25kA Symmetrical for 10 cycles.

How to Install the Elastimold 655VS / K655VS Deadbreak Vault Stretcher

This guide details the installation process for the Elastimold 655VS / K655VS Deadbreak Vault Stretcher, which provides fully shielded, fully submersible deadfront cable connections to high voltage apparatus and a means to splice and tap 600-ampere systems on 15kV and 25kV class systems.

Estimated time: 2h

Tools needed:

Crimping tool, Wire brush, Wire strippers, Cable knife, Torque wrench

Supplies needed:

Vault Stretcher, Cable Adapters, Compression Lugs, Insulating Plugs, Lubricant, Special 650VSA Stud, Tape markers, No. 14 AWG copper wire, Suitable grounding connectors

  1. Perform Safety Checks and Initial Inspection

    De-energize all apparatus before beginning installation. Inspect all parts for damage, rating, and compatibility with mating parts. Check package contents to ensure they are complete and undamaged, and verify all components fit properly with the cable and/or mating products.

  2. Prepare Concentric Neutral Cable

    For concentric neutral cable, overlap both cables and cut to 14” (355mm) from the joint centerline. Bend back the concentric neutral wires. Clean the outer surface of the cable for a distance of 24” (610mm) or up to the bent-back neutrals.

  3. Prepare Cable Jacket and Shield

    Remove the outer jacket (where applicable) and prepare the cable according to its specific type (e.g., non-jacketed concentric neutral, jacketed shield wires, flat metallic tape shield, fabric tape shield, or longitudinally corrugated shield) to the specified dimensions for insulation, semi-con shield, and outer jacket/tape marker.

  4. Prepare and Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  5. Prepare Conductor

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter. Ensure the length of the exposed conductor is between 4-3/8” and 4-11/16” (111mm-119mm). Do not cut or nick the cable adapter or the conductor.

  6. Install and Crimp Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it. Align the flat portions of the compression connector using a 5/8” bolt as a temporary locator. Make the first crimp connection 3-1/2” from the open end of the compression fitting at the indicated mark. Rotate each successive crimp 180 degrees to prevent bowing.

  7. Final Crimp Check and Preparation

    Carefully wipe excess inhibitor from the outside of the connector and from the cable insulation. Check to ensure that the connector end is 6-1/2” to 7-1/4” (165 to 184mm). Remove any sharp flash from the crimp before inserting it into the vault stretcher body.

  8. Install Vault Stretcher Body

    Lubricate the inside of the vault stretcher body and the outside of the cable adapter. Using a rotating motion, slip the body onto the cable adapter, ensuring the compression lug aligns and seats with the inside mating portion. Push the lug until it cannot advance further, keeping the adapter base aligned with the marking tape. Repeat for the opposite cable, pushing the vault stretcher and compression lug sideways until the lug enters the body. Slowly push both units to final alignment, ensuring the lubricated adapter slides into proper position. Verify the compression lug's location through the viewing hole. Once fully seated, ensure both cable adapters are still flush with tape markers. Remove tape markers.

  9. Connect Mating Parts

    Use a special 650VSA stud (1/2” longer than the standard stud). DO NOT connect or disconnect mating products while energized, and DO NOT energize while disconnected. Remove protective caps from the vault stretcher and the mating part. Hand tighten the stud, supplied with the vault stretcher, into one mating part. Clean and lubricate the vault stretcher and the mating part. Clean and lubricate the mating part for the opposite end. Insert the mating part into the elbow, engage the threads, and hand tighten. Torque mating parts according to their specific instructions.

  10. Install Insulating Plug (if applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap on the elbow and push down hard until the cap snaps into place.

  11. Ground Concentric Neutral Cable

    Insert one end of a piece of wire with ampacity at least equivalent to No. 14 AWG copper through a grounding eye and twist to make a small loop. Repeat for the other grounding eye, taking care not to damage the eyes. Connect these wires to ground using suitable connectors.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.