ABB Installation Products 262LR-D5270 25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable…
UPC: 075114192620
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Overview
- 25kV, 200A rated loadbreak elbow connector for underground distribution systems
- Bi-metal compression lug compatible with 4/0 AWG stranded copper and aluminum conductors
- Integrated test point enables safe voltage detection without disconnection
- Loadbreak design allows hot-swapping under load to minimize service interruptions
- Integrated test point for safe voltage detection
Specifications
Amperage Rating | 200 A |
Application | 200 kV, 200 Amp |
Color | Black |
Conductor Range | 4/0 STR/COMPR AWG , 250 kcmil |
Connection Type | Compression Lug |
Current Rating | 200A |
Environmental Conditions | All Weather Conditions |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal Compression Lug |
Series | 262LR |
Size | 9.03 inch (299.4 mm) X 8.20 inch (208.3 mm) not including probe, 2.86 inch (72.6 mm) Diameter |
Size | 0.890-1.220 inch Cable Insulation Diameter, 4/0 Stranded Wire Size |
Special Features | 28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 28 kV |
Voltage Rating | 25kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 2.3200 L |
Package Weight (Metric) | 1.0520 kg |
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25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 3/0 Stranded Wire Size, Bi-Metal Compression Lug.Frequently Asked Questions
What standards and certifications does this product meet?
The product is IEEE 386 compliant and has ANSI certification, in addition to RUS acceptance.
Is the Elastimold loadbreak elbow RUS accepted?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).
What are the voltage ratings for this loadbreak elbow?
The loadbreak elbow is available for 15 kV and 25 kV applications.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow, available in 15 kV and 25 kV series, designed for switching operations.
What standards and certifications does this product meet?
The product is IEEE 386 compliant and has ANSI certification, in addition to RUS acceptance.
Is the Elastimold loadbreak elbow RUS accepted?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).
What are the voltage ratings for this loadbreak elbow?
The loadbreak elbow is available for 15 kV and 25 kV applications.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow, available in 15 kV and 25 kV series, designed for switching operations.
Is the Elastimold loadbreak elbow RUS accepted?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).
What are the voltage ratings for this loadbreak elbow?
The loadbreak elbow is available for 15 kV and 25 kV applications.
How to Install 262LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for preparing the cable, assembling, and installing the 262LR Loadbreak Elbow Connector onto a de-energized 25kV class bushing.
Estimated time: 1h
Tools needed:
Probe Wrench, Wire brush, Crimp tool, Wire strippers, Utility knife or cable knife, Hotstick
Supplies needed:
Elbow Connector Housing (262LR), Compression Lug, Probe, Lubricant (supplied with kit, do not substitute), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector (for neutral wires), Vinyl tape (if using jacketed cable with drain wires), Conductive copper tape (if using 200ECS-G2 kit), Cold shrink tube (if using 200ECS, 200ECS-G1, or 200ECS-G2 sealing kits)
- Safety First: De-energize and Inspect Components
DANGER: Confirm that all apparatus in the work area are de-energized before beginning installation. Do not touch or move energized products. Inspect all components (elbow housing, compression lug, probe) for damage, correct rating, and compatibility with the cable and mating bushing. Check the package contents for completeness. Thread the probe into the compression lug by hand to check for resistance; replace damaged components if resistance is encountered.
- Prepare the Cable According to Type
DANGER: Ensure the cable is de-energized before proceeding. Train the cable to ensure sufficient slack for future operation. Based on your specific cable type (Non-Jacketed Concentric Neutral, Jacketed Concentric Neutral, Jacketed Cable with Drain Wires, or Jacketed Copper Tape Shield Cable), follow the detailed instructions in the product manual for cutting, jacket removal, neutral/drain wire management, and shield preparation. If using a cold shrink sealing kit (e.g., 200ECS, 200ECS-G1, 200ECS-G2), slide the cold shrink tube onto the cable loose end first at this stage.
- Prepare Cable End and Install Compression Lug
Using a cable cut-back template for guidance, remove 2-1/8” (55mm) of the shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush the bare aluminum conductors thoroughly. Immediately install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the outside of the lug and cable. Remove the insulation shield 6-7/8” (175mm) back from the lug, ensuring a straight, smooth, and squared cut. Bevel the insulation end a maximum of 1/8” (5mm). Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful to the product. Keep the insulation clean of dirt and grime. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Ground the Elbow
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. If the elbow was preordered with a ground wire, proceed to the next step. For concentric neutral cables, twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to the instructions provided with that kit to complete the grounding installation.
- Connect the Elbow to the Bushing
DANGER: Re-confirm that the transformer and the mating bushing are de-energized before making the connection. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2” (50mm) into the bushing. Immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface. DO NOT OPERATE BY HAND.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
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