ABB - Installation Products 261LRJS-D5240 - 25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 1/0 Stranded or 2/0 Solid Wire Size, Bi-Metal Compression Lug.
ABB - Installation Products

261LRJS-D5240

UPC: 075114191142


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Overview

The ABB 261LRJS-D5240 Loadbreak Jacket Seal Elbow Connector is a 25/28kV, 200 Amp rated connector designed for underground distribution systems. This elbow connector accommodates cable insulation diameters from 0.890 inch to 1.220 inch, making it compatible with 1/0 stranded or 2/0 solid wire sizes. The bi-metal compression lug ensures reliable electrical contact and mechanical strength, suitable for medium-voltage applications in utility, industrial, and commercial installations. The loadbreak design allows for safe connection and disconnection under load, reducing downtime during maintenance. This connector is ideal for use with jacketed cables in pad-mounted transformers, switchgear, and underground vaults where environmental protection and electrical integrity are critical. The 261LRJS-D5240 meets industry standards for loadbreak operations, providing a durable and efficient solution for medium-voltage cable terminations.
  • 25/28kV rated voltage for medium-voltage applications
  • 200 Amp continuous current rating
  • Compatible with 1/0 stranded or 2/0 solid wire sizes
  • Bi-metal compression lug for reliable electrical contact
  • Loadbreak design for safe connection/disconnection under load

Specifications

Amperage Rating
200 A
Application
25/28 kV, 200 Amp
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Connection Type
Loadbreak Jacket Seal Elbow Connector
Current Rating
200 A
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Material
Bi-Metal Compression Lug
Size
11.47 inch End to Center of Installation Eye X 4.13 inch End to Bushing Datum, 2.87 inch Diameter
Size
0.890 inch - 1.220 inch Cable Insulation Diameter, 1/0 Stranded or 2/0 Solid Wire Size
Special Features
25/28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in Jacket Seal
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector and Jacket Seal
Voltage Rating
25 to 28 kV
Voltage Rating
25/28 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, Wire Size 1/0 Stranded or 2/0 Solid. Bi-Metal Compression Lug.

262LR-D5240

25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, Wire Size 1/0 Stranded or 2/0 Solid. Bi-Metal Compression Lug.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.

261LRJS-C5240

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded or 3/0 Solid Wire Size, Bi-Metal Compression Lug.

261LRJS-D5250

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded or 3/0 Solid Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug.

261LRJS-C5230

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.

261LRJS-C5220

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.

261LR-D5270

25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

261LR-D5270-S

25/28kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

Frequently Asked Questions

What voltage rating does the 261LRJS-D5240 support?

The connector is rated for 25/28kV medium-voltage applications.

What wire sizes are compatible with this connector?

It supports 1/0 stranded or 2/0 solid wire sizes.

What cable insulation diameter range does this connector handle?

The connector accommodates cable insulation diameters from 0.890 inch to 1.220 inch.

What type of lug does this connector use?

It uses a bi-metal compression lug for reliable electrical contact and mechanical strength.

Is this connector suitable for loadbreak operations?

Yes, the 261LRJS-D5240 features a loadbreak design for safe connection and disconnection under load.

How to Install 261LRJS/262LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation of 261LRJS (without test point) and 262LRJS (with test point) Loadbreak Elbow Connectors with Jacket Seal. Ensure all apparatus is de-energized and installation is performed by competent personnel trained in high voltage safety practices.

Estimated time: 1h 30m

Tools needed:

Crimp tool, Wire brush, Wire strippers, Probe wrench, Hotstick

Supplies needed:

Vinyl tape, No. 14 AWG copper wire (or 2.5mm equivalent), Appropriate grounding connector

  1. Perform Pre-Installation Checks and Safety Review

    DANGER: All apparatus must be de-energized during installation. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow instructions will result in damage or serious injury. Check package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Thread the probe into the compression lug to check for damage; replace if resistance is encountered. Read all instructions before starting. Have all required tools ready and maintain cleanliness. If a test point cap is not installed, lubricate and install it.

  2. Train and Prepare Cable for Connection

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable 24-26 inches beyond the bushing centerline and mark it. Remove the outer jacket 7-3/4 to 8 inches back from the tape mark. Unwrap the neutral wires past the bushing centerline. Cut the excess cable squarely at the bushing centerline.

  3. Apply Mastic and Tape to Cable Jacket

    Wrap one strip of mastic, stretching slightly, around the cable jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the diameter, then cover all mastic with vinyl tape.

  4. Prepare Cable End and Install Compression Lug

    Remove the insulation shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors immediately and install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excessive inhibitor. Remove the insulation shield as shown in the diagram and bevel the insulation end by a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  5. Assemble Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing using only the supplied lubricant; do not substitute. Keep the insulation clean. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  6. Connect Concentric Neutral Wires

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs or rolling the seal down. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.

  7. Connect Elbow to Mating Bushing

    WARNING: Ensure the transformer and elbow are known to be de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Remove the insulated cap from the bushing by attaching a hotstick tool to its pulling eye. Securely fasten the hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing. Immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface. Do not hold in the partially inserted position.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

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