ABB - Installation Products 261LRJS-C5230 - 25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug.
ABB - Installation Products

261LRJS-C5230

UPC: 075114191128


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Overview

The ABB 261LRJS-C5230 Loadbreak Jacket Seal Elbow Connector is a 25/28kV, 200 Amp rated connector designed for medium-voltage cable systems requiring reliable loadbreak and jacket sealing capabilities. This connector accommodates cable insulation diameters from 0.805 inches to 1.060 inches and is compatible with #1 AWG stranded copper wire, making it suitable for distribution networks in utility, industrial, and commercial applications. Key specifications include a bi-metal compression lug construction for optimal conductivity and corrosion resistance, ensuring long-term performance in harsh environments. The loadbreak feature allows for safe connection and disconnection under load conditions without interrupting service, while the jacket seal design prevents moisture ingress and maintains insulation integrity. The elbow configuration provides space-saving installation in tight enclosures and switchgear. This connector is part of ABB’s 261LRJS series, a trusted line of medium-voltage accessories known for durability and compliance with industry standards. Typical applications include underground distribution systems, pad-mounted transformers, switchgear, and junction enclosures where reliable, high-amperage connections are critical. The 200 Amp rating supports feeder circuits and branch connections in both new installations and retrofit projects. For engineers and procurement teams, the 261LRJS-C5230 offers a proven solution with measurable benefits: reduced installation time due to tool-less compression, minimized risk of fault conditions from moisture or contamination, and compatibility with standard medium-voltage cable systems. The bi-metal lug ensures compatibility with both copper and aluminum conductors, enhancing flexibility in system design.
  • Voltage Rating: 25/28kV for medium-voltage systems
  • Current Rating: 200 Amps for feeder and branch circuits
  • Loadbreak Capability: Safe connection/disconnection under load
  • Cable Compatibility: 0.805"–1.060" insulation diameter, #1 AWG stranded wire
  • Construction: Bi-metal compression lug for copper/aluminum compatibility

Specifications

Amperage Rating
200 A
Application
25/28 kV, 200 Amp
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Size
11.47 inch End to Center of Installation Eye X 4.13 inch End to Bushing Datum, 2.87 inch Diameter
Special Features
25/28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in Jacket Seal
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector and Jacket Seal
Voltage Rating
25 to 28 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.3600 L
Package Weight (Metric)
1.0710 kg
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168FLR1-B0230-SG4

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 1 AWG Stranded/Compressed, 1/0 AWG Solid/Compact. SG4 Option.
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54211116

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261LRJS-C5220

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.
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261LR-D5270

25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

261LR-D5270-S

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Frequently Asked Questions

Does the elbow offer a no-stick interface?

Yes, it provides a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What certifications does the enhanced Elastimold elbow have?

It has Rural Utilities Service (RUS) acceptance from the USDA, IEEE 386 compliance, and ANSI certification.

What are the voltage and current ratings of this elbow?

The Elastimold loadbreak elbow is rated for 200 amps and is available for 15 kV and 25 kV systems.

Does the elbow offer a no-stick interface?

Yes, it provides a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What certifications does the enhanced Elastimold elbow have?

It has Rural Utilities Service (RUS) acceptance from the USDA, IEEE 386 compliance, and ANSI certification.

What are the voltage and current ratings of this elbow?

The Elastimold loadbreak elbow is rated for 200 amps and is available for 15 kV and 25 kV systems.

Does the elbow offer a no-stick interface?

Yes, it provides a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What certifications does the enhanced Elastimold elbow have?

It has Rural Utilities Service (RUS) acceptance from the USDA, IEEE 386 compliance, and ANSI certification.

What are the voltage and current ratings of this elbow?

The Elastimold loadbreak elbow is rated for 200 amps and is available for 15 kV and 25 kV systems.

What certifications does the enhanced Elastimold elbow have?

It has Rural Utilities Service (RUS) acceptance from the USDA, IEEE 386 compliance, and ANSI certification.

How to Install Elastimold 261LRJS/262LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 261LRJS (without test point) and 262LRJS (with test point) Loadbreak Elbow Connectors with Jacket Seal on UD cable.

Estimated time: 1h 30m

Tools needed:

Probe wrench, Wire brush, Crimp tool (refer to lug chart), Hotstick

Supplies needed:

Lubricant (supplied, do not substitute), Mastic sealing strips (supplied), Vinyl tape, No. 14 AWG / 2.5mm copper wire, Appropriate grounding connector

  1. Perform Pre-Installation Checks

    DANGER: All apparatus must be de-energized during installation or removal of parts. Inspect package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check threads by threading the probe into the compression lug; if resistance is encountered, check for damage. Read all instructions before starting. Have all required tools ready and maintain cleanliness. If installing a 262LRJS, lubricate the test point cap and test point, then install the cap if not already present.

  2. Train and Cut Cable

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable, approximately 24-26 inches, beyond the centerline of the bushing. Place a tape mark at the bushing centerline. Remove the outer jacket 7-3/4 to 8 inches further back from the tape mark. Unwrap the neutral wires back past the bushing centerline. Cut the excess cable squarely at the bushing centerline.

  3. Prepare Cable End

    Wrap one mastic strip, stretching slightly, around the cable jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the outer diameter. Cover all mastic with vinyl tape. Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Install Compression Lug

    Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.

  5. Assemble Elbow Housing

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  6. Connect Concentric Neutral

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs or rolling the seal down. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.

  7. Connect Elbow to Bushing Plug

    DANGER: Lubricate the receptacle portion of the elbow connector and the mating bushing ONLY if the transformer and elbow are known to be de-energized. Operate the connection using a full insulated hotstick type live-line tool, following appropriate operating instructions. Do NOT operate by hand.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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