ABB - Installation Products 261LRJS-C5240 - 25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.
ABB - Installation Products

261LRJS-C5240

UPC: 075114191135


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Overview

This ABB 25/28kV, 200 Amp Loadbreak Jacket Seal Elbow Connector (SKU: 261LRJS-C5240) is designed for reliable connections in medium-voltage electrical systems. It accommodates cable insulation diameters ranging from .805 inches to 1.060 inches, making it suitable for a variety of cable sizes. The connector is equipped with a 1/0 stranded wire size termination point, ensuring compatibility with common conductor gauges. The inclusion of a bi-metal compression lug provides a robust and durable connection, essential for maintaining electrical integrity under load. This elbow connector is engineered for secure and sealed terminations, preventing moisture ingress and ensuring long-term performance in industrial and utility applications. Key specifications include: * Voltage Rating: 25/28kV * Current Rating: 200 Amp * Cable Insulation Diameter Range: .805" - 1.060" * Wire Size: 1/0 AWG Stranded * Termination Type: Bi-Metal Compression Lug This component is vital for loadbreak applications where the ability to switch circuits under load is required, offering a safe and efficient method for connecting and disconnecting equipment. Manufactured by ABB - Installation Products, this connector meets stringent industry standards for medium-voltage power distribution.
  • 25/28kV Voltage Rating for medium-voltage applications
  • 200 Amp continuous current rating
  • Accommodates cable insulation diameters from .805" to 1.060"
  • Designed for 1/0 AWG stranded wire size
  • Features a Bi-Metal Compression Lug for secure termination

Specifications

Amperage Rating
200 A
Application
25/28 kV, 200 Amp
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Size
11.47 inch End to Center of Installation Eye X 4.13 inch End to Bushing Datum, 2.87 inch Diameter
Special Features
25/28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in Jacket Seal
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector and Jacket Seal
Voltage Rating
25 to 28 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.3700 L
Package Weight (Metric)
1.0750 kg
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, Wire Size 1/0 Stranded or 2/0 Solid. Bi-Metal Compression Lug.

262LR-D5240

25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, Wire Size 1/0 Stranded or 2/0 Solid. Bi-Metal Compression Lug.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded or 3/0 Solid Wire Size, Bi-Metal Compression Lug.

261LRJS-D5250

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded or 3/0 Solid Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug.

261LRJS-C5230

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.

261LRJS-C5220

25/28kV, 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.

261LR-D5270

25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

261LR-D5270-S

25/28kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.

261LR-D5240

25/28kV, 200 Amp, Loadbreak Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.

Frequently Asked Questions

Is this product approved for rural infrastructure?

Yes, it has Rural Utilities Service (RUS) acceptance from the USDA, authorizing its use in rural infrastructure construction and improvements.

What standards and certifications does the elbow meet?

The elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

Does the elbow have a non-stick interface?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What is the current rating of this loadbreak elbow?

The Elastimold loadbreak elbow is rated for 200 amps.

What voltage ratings does the loadbreak elbow support?

The Elastimold 200 amp loadbreak elbow supports 15 kV and 25 kV applications.

What voltage ratings does the loadbreak elbow support?

The Elastimold 200 amp loadbreak elbow supports 15 kV and 25 kV applications.

What is the current rating of this loadbreak elbow?

The Elastimold loadbreak elbow is rated for 200 amps.

Does the elbow have a non-stick interface?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What standards and certifications does the elbow meet?

The elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

Is this product approved for rural infrastructure?

Yes, it has Rural Utilities Service (RUS) acceptance from the USDA, authorizing its use in rural infrastructure construction and improvements.

How to Install 261LRJS/262LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for installing 261LRJS and 262LRJS Loadbreak Elbow Connectors, designed for terminating UD cable with jacketed concentric neutral wires and connecting to 25kV class loadbreak bushings.

Estimated time: 1h

Tools needed:

Probe Wrench, Crimp tool, Wire brush, Cable stripping tools, Hotstick

Supplies needed:

Lubricant, Mastic sealing strips, Vinyl tape, No. 14 AWG (2.5mm) copper wire, Grounding connector

  1. Prepare for Installation and Inspect Components

    DANGER: Ensure all apparatus is de-energized during installation or removal of parts to prevent serious or fatal injury. Inspect all package contents for completeness and damage. Verify all components, including the elbow connector, compression lug, and probe, are compatible with the cable and mating products. Thread the probe into the compression lug to check for free movement and ensure no damage. If the product was supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before submerging or energizing the circuit.

  2. Train the Cable

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable 24-26 inches beyond the bushing centerline and place a tape mark at the centerline. Remove the outer jacket 7-3/4 to 8 inches further back from the tape mark. Unwrap the neutral wires back past the bushing centerline. Cut the excess cable squarely at the centerline of the bushing.

  3. Prepare the Cable End

    Wrap one mastic strip, stretching slightly, around the cable jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third mastic strip, if needed, to build up the outer diameter in the area of the first mastic location, then cover all mastic with vinyl tape. Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating it to spread inhibitor. Position the compression lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excessive inhibitor from the outside of the lug and cable. Remove the remaining insulation shield as shown in the dimensional guide and bevel the insulation end by 1/8 inch maximum. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; DO NOT SUBSTITUTE, as other lubricants may be harmful. Keep insulation clean of dirt and grime. Slide the elbow connector onto the cable with a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe must turn freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  5. Connect the Concentric Neutral

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs and/or rolling the seal down. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack in the wires for elbow operation.

  6. Connect the Elbow to the Bushing Plug

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the lubricant supplied. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Operate the connection using a full insulated “hotstick” type live-line tool; DO NOT OPERATE BY HAND. Ensure the work area is clear of obstructions and maintain positive control over the movement of the loadbreak connector during the operating sequence.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.