ABB - Installation Products 261LR-C5220 - 25/28kV, 200 Amp, Loadbreak Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.
ABB - Installation Products

261LR-C5220

UPC: 075114190992


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Overview

The ABB 261LR-C5220 is a 25/28kV, 200 Amp Loadbreak Elbow Connector engineered for reliable medium-voltage electrical connections in power distribution systems, substations, and industrial facilities. This connector accommodates cable insulation diameters from 0.805 inches to 1.060 inches, making it compatible with a wide range of cable sizes. It features a bi-metal compression lug designed for secure termination of #2 stranded wire, ensuring a robust and low-resistance electrical interface. Key specifications include a voltage rating of 25/28kV and a current rating of 200 Amps, meeting the demands of medium-voltage applications. The bi-metal compression lug provides compatibility with both copper and aluminum conductors, enhancing installation flexibility. This loadbreak elbow connector is critical for safe and efficient switching operations in energized circuits, enabling quick disconnection and reconnection without de-energizing the system. Its design facilitates easy installation and maintenance, reducing downtime in critical power distribution applications. This product is essential for utility and industrial maintenance, new installations, and system upgrades where reliable loadbreak capabilities are required. Compatible with medium-voltage cables, the 261LR-C5220 supports conductor sizes ranging from #4 AWG to 4/0 AWG, as specified in the ABB catalog. The connector's robust construction ensures long-term reliability and performance in demanding environments, making it a trusted choice for professionals in the electrical industry.
  • Voltage Rating: 25/28kV
  • Current Rating: 200 Amps
  • Cable Insulation Diameter Range: 0.805" - 1.060"
  • Wire Size Compatibility: #2 Stranded
  • Termination Type: Bi-Metal Compression Lug

Specifications

Amperage Rating
200 A
Application
25/28 kV, 200 Amp
Cable Insulation Diameter Range
0.805" - 1.060"
Color
Black
Conductor Range
#2 STR/COMPR AWG , #1 SOL/COMPT AWG
Connection Type
LoadBreak Elbow Connector
Current Rating
200A
Current Rating
200 A
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Material
Bi-Metal Compression Lug
Series
261LR
Size
0.805 inch - 1.060 inch Cable Insulation Diameter, #2 Stranded Wire Size
Size
9.03 inch (299.4 mm) X 7.89 inch (200.4 mm) not including probe, 2.86 inch (72.6 mm) Diameter
Special Features
25/28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Termination Type
Bi-Metal Compression Lug
Type
Loadbreak Elbow Connector
Voltage Rating
25 to 28 kV
Voltage Rating
25/28kV
Wire Size Compatibility
#2 Stranded
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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168FLR1-B5220

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
200 Amp, 25kV, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS Jacket Seal Included.

261LR-C5230-S

200 Amp, 25kV, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS Jacket Seal Included.
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug.

262LR-C5250

25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug.
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01. 200ECS Jacket Seal Included.

262LR-C5260-S

200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01. 200ECS Jacket Seal Included.
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.

262LR-C5270

25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.

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262LR-D5220-SG3

200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS-G3 Jacket Seal and Grounding Kit Included.

Frequently Asked Questions

What material is the pulling eye made of?

The pulling eye is made of robust stainless-steel, promoting durable hotstick control.

What are the current and voltage ratings?

The product is a 200 amp loadbreak elbow designed for 15 kV and 25 kV applications.

What certifications does the product have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.

What are the current and voltage ratings?

The product is a 200 amp loadbreak elbow designed for 15 kV and 25 kV applications.

What certifications does the product have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.

What material is the pulling eye made of?

The pulling eye is made of robust stainless-steel, promoting durable hotstick control.

What certifications does the product have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.

What are the current and voltage ratings?

The product is a 200 amp loadbreak elbow designed for 15 kV and 25 kV applications.

What material is the pulling eye made of?

The pulling eye is made of robust stainless-steel, promoting durable hotstick control.

What material is the pulling eye made of?

The pulling eye is made of robust stainless-steel, promoting durable hotstick control.

How to Install 261LR and 262LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of 261LR and 262LR Loadbreak Elbow Connectors, designed for terminating UD cables and connecting to 25kV class loadbreak bushings.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Crimp tool, Wire brush, Cable preparation tools, Hotstick, Vinyl tape

Supplies needed:

Elbow Connector Housing (261LR or 262LR), Compression Lug, Probe, Lubricant (supplied, do not substitute), Copper ground wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector for neutral wires, Cold shrink tube (if using sealing kit), Conductive copper tape (if using 200ECS-G2 kit)

  1. Perform Initial Safety Checks and Component Inspection

    Before starting, ensure all apparatus in the work area are de-energized. This product must be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Inspect all package contents and components for completeness, damage, and compatibility with the cable and mating products. Verify the probe threads freely into the compression lug for approximately four turns before becoming snug.

  2. Prepare the Cable for Termination

    Train the cable to ensure adequate slack for operation. Prepare the cable according to its type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield) by managing neutral/drain wires, removing the outer jacket and/or copper tape shield to specified dimensions. Cut the cable end squarely. Then, remove 2-1/8” (55mm) of shield and insulation from the cable end, ensuring no nicks to the conductor. Bevel the insulation end 1/8” (5mm) maximum.

  3. Install and Crimp the Compression Lug

    Thoroughly wire brush the bare aluminum conductors. Immediately install the compression lug, rotating it to spread inhibitor. Position the lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart supplied with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the lug and cable.

  4. Assemble the Elbow Connector Housing

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  5. Complete Grounding Connections

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.

  6. Connect the Elbow to the Bushing

    CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Using a full insulated hotstick tool, securely fasten it to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.