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ABB - Installation Products 252LR-B5270 - 15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635-0.905 inches (16.13-22.99mm), Bi-Metal Lug, Conductor Size 270 - 4/0 Stranded/Compressed, 250kcmil Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
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ABB Installation Products 252LR-B5270 15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter…

UPC: 075114345859


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 252LR-B5270 is a 15/25kV, 200 Amp deadbreak elbow connector engineered for reliable medium-voltage cable terminations in underground distribution systems. This bi-metal lug connector supports conductor sizes from 270 to 4/0 stranded/compressed and 250kcmil solid/compact, with cable insulation diameters ranging from 0.635 to 0.905 inches (16.13-22.99mm). The integrated test point enables safe voltage verification without de-energizing the system, reducing downtime during maintenance or fault detection. The kit includes all necessary components: elbow connector housing, bi-metal lug, probe, probe wrench, bail assembly, V.D. cap-peroxide, lubricant tube, crimp chart, and installation instructions. The connector measures 5.454 x 7.531 inches with a 2.097-inch diameter, ensuring compatibility with standard 200A deadbreak interfaces. Designed for utility, industrial, and commercial applications, this connector is ideal for medium-voltage cable terminations requiring safety, durability, and ease of installation. The bi-metal construction ensures compatibility with both copper and aluminum conductors, while the deadbreak design allows for hot-stick operation in energized systems. The fully shielded, submersible molded rubber housing provides reliable performance in harsh environments.
  • 15/25kV, 200 Amp deadbreak elbow connector with integrated test point
  • Supports conductor sizes: 270-4/0 stranded/compressed and 250kcmil solid/compact
  • Cable insulation diameter range: 0.635-0.905 inches (16.13-22.99mm)
  • Bi-metal lug for compatibility with copper and aluminum conductors
  • Kit includes elbow housing, lug, probe, wrench, bail assembly, V.D. cap-peroxide, lubricant, crimp chart, and instructions

Specifications

Amperage Rating
200 A
Application
15/25kV, 200 Amp Deadbreak Connector
Color
Black
Color
Blue
Conductor Range
4/0 STR/COMPR AWG , 250 kcmil
Connection
Compression
Connection Type
Deadbreak Elbow Connector
Current Rating
200 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
7.531 in
Length
191.2874 mm
Material
Housing - EPDM-Rubber
Material
Bi-Metal Lug, Poly (assumed from description)
Series
252LR
Size
5.454 x 7.531 inches, 2.097 inch diameter
Special Features
Fully Shielded, fully Submersible Molded Rubber Housing. Provision for Hot Stick Operation. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
5.454 in
Width
138.5316 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.7000 L
Package Weight (Metric)
0.7710 kg
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

162LR-C5270-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.805-1.060 inches (20.45-26.92mm), Bi-Metal Lug, Conductor Size 250 - 2/0 Stranded/Compressed, 3/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.

252LR-C5250

15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.805-1.060 inches (20.45-26.92mm), Bi-Metal Lug, Conductor Size 250 - 2/0 Stranded/Compressed, 3/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
15/25kV, 900 Amps, Deadbreak Elbow without Test Point. Cable Insulation Diameter K - 1.090-1.310 inch (27.689-33.274mm). Copper Compression Lug. Conductor Size 330 - Stranded/Compressed 500 kcmil, Solid/Compact 600 kcmil, mmsq 250/300.

K675LR-K2330

15/25kV, 900 Amps, Deadbreak Elbow without Test Point. Cable Insulation Diameter K - 1.090-1.310 inch (27.689-33.274mm). Copper Compression Lug. Conductor Size 330 - Stranded/Compressed 500 kcmil, Solid/Compact 600 kcmil, mmsq 250/300.
200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.

162LR-B5250-SG2

200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.
15kV, 200 Amps, Loadbreak Elbow Connector with Test Point. Cable Insulation Diameter .890-1.220 inches (22.61-30.99mm). Copper Compression Lug. Conductor Size 270 - 4/0 Stranded/Compressed or 250 kcmil Solid/Compact or 107.20 mmsq. No Sealing Kit. Includes Elbow Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart, V.D. Cap - Peroxide, and Installation Instructions.

162LR-D2270

15kV, 200 Amps, Loadbreak Elbow Connector with Test Point. Cable Insulation Diameter .890-1.220 inches (22.61-30.99mm). Copper Compression Lug. Conductor Size 270 - 4/0 Stranded/Compressed or 250 kcmil Solid/Compact or 107.20 mmsq. No Sealing Kit. Includes Elbow Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart, V.D. Cap - Peroxide, and Installation Instructions.
25kV, 200 Amps, Loadbreak Elbow, Built in Jacket Seal, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Conductor, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. With Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.

262LRJS-E5270

25kV, 200 Amps, Loadbreak Elbow, Built in Jacket Seal, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Conductor, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. With Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.
25kV, 200 Amp Loadbreak Elbow with Test Point and Jacket Seal. Cable Insulation Diameter 0.575 - 0.740 inches (14.6-18.8mm). Bi-Metal Compression Lug. Conductor Size 210 - #3 Stranded/Compressed or #2 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart, V.D. Cap Peroxide and Installation Instructions.

262LRJS-A5210

25kV, 200 Amp Loadbreak Elbow with Test Point and Jacket Seal. Cable Insulation Diameter 0.575 - 0.740 inches (14.6-18.8mm). Bi-Metal Compression Lug. Conductor Size 210 - #3 Stranded/Compressed or #2 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart, V.D. Cap Peroxide and Installation Instructions.
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 1/0, Solid 2/0, mmSquared 53.49. 200ECS Cold-Shrinkable Jacket Seal Included.

376LR-K2240-S

200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 1/0, Solid 2/0, mmSquared 53.49. 200ECS Cold-Shrinkable Jacket Seal Included.

Frequently Asked Questions

What safety measure is highly recommended during installation?

For safety purposes, a sealing and grounding kit with the deadbreak elbow is highly recommended.

What shield adapter is used for Unishield Cables?

For Unishield Cables, the shield adapter part number is 10TL-W, where "W" is determined by the cable's insulation diameter, or add suffix "-TL" to the part number.

What sealing kit is used for Copper Tape Shield Cables?

For Copper Tape Shield Cables, use sealing kit 200ECS or add suffix "-S" to the part number for cables with a nominal O.D. between 0.80 in. and 1.50 in.

What sealing kit is used for Jacketed Concentric Neutral Cables?

For Jacketed Concentric Neutral Cables, use sealing kit 200ECS or add suffix "-S" to the part number for cables with a nominal O.D. between 0.80 in. and 1.50 in.

What are the voltage and current ratings of this connector?

The 252LR Elbow Connector is rated for 15/25kV voltage class and has a continuous current rating of 200 Amps.

Which industry standards does the 252LR connector meet?

The 252LR Elbow Connector meets ANSI/IEEE Standard 386, Latest Revision.

What is the maximum operating voltage for the 15kV class?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV and the maximum phase-to-phase is 14.4kV.

What is the maximum operating voltage for the 25kV class?

For the 25kV voltage class, the maximum phase-to-ground operating voltage is 15.2kV and the maximum phase-to-phase is 26.3kV.

What types of conductors are compatible with the compression lugs?

Bi-metal compression lugs are suitable for both copper and aluminum conductors. Copper compression lugs are only suitable for copper conductors.

When is a cable adapter required for this connector?

A cable adapter (160CA-XX) is required for cables that have an outer diameter less than 0.565 in.

How to Install the 252LR Deadbreak Elbow Connector

This guide provides step-by-step instructions for installing the 252LR Deadbreak Elbow Connector, including cable preparation, assembly, and connection to a 25kV class deadbreak bushing or accessory device.

Estimated time: 1h 30m

Tools needed:

Wrench, Wire brush, Crimp tool, Fully insulated hot stick, Suitable sensing device (for voltage test, if performed)

Supplies needed:

252LR Elbow Connector Housing, Compression Lug, Probe, Probe Contact, Lubricant (supplied with kit), Hold-down Bail, No. 14 AWG / 2.5mm copper wire, Appropriate connector (for neutral wires), HV insulated cap(s) or connector(s) (if replacing shipping covers)

  1. Prepare for Installation and Inspect Components

    DANGER: Ensure all apparatus is de-energized before beginning installation. Inspect all parts for damage, proper rating, and compatibility with mating parts. Check the package contents to ensure completeness. Verify the elbow housing cable entrance size and compression lug size match your cable. Thread the probe into the compression lug by hand to check for resistance; if resistance is encountered, check for damage and replace the component. If supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors. If the test point cap is not installed, lubricate the cap and test point, then install the cap.

  2. Prepare the Cable

    Train the UD cable as shown in the documentation to ease operation, ensuring a minimum of 20 inches (508.0mm) beyond the end of the cable pad mount transformer. Cut any excess cable squarely at the center line of the bushing. Unwrap and bind the concentric neutral wires 8-1/2 inches (216.0mm) back from the end of the cable. Remove the shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush the bare aluminum conductors and immediately install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable. Remove the semi-con shield as shown in the cable cut back template, and bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all traces of conductive residue.

  3. Assemble the Elbow Connector

    Clean and lubricate the cable insulation and the inside of the elbow housing with the lubricant supplied; DO NOT SUBSTITUTE other lubricants. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess silicone lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  4. Install the Hold-down Bail

    Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets on the elbow connector.

  5. Connect the Concentric Neutral

    Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. Twist all concentric neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires to allow for elbow operation.

  6. Connect Elbow to Bushing Plug

    DANGER: LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Clean the receptacle portion of the elbow connector and the mating bushing, then lubricate them with the supplied lubricant. Use a fully insulated hot stick to place the elbow onto the bushing. DO NOT OPERATE BY HAND. DO NOT SEPARATE IF ENERGIZED.

  7. Secure the Elbow with Bail

    Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten down on the elbow locator by turning the eyebolt in a clockwise direction. Adjust the nut on the eyebolt until it allows the eyebolt to seat securely in the locator. The nut should act as a stop to prevent the eyebolt from applying excessive force on the elbow. Once the nut is in its final position, it will not need to be readjusted when removing and replacing the elbow.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.