ABB Installation Products 168RLR-F-5220 15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation…
UPC: 783786631155
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15kV, 200 Amp fully rated loadbreak elbow connector
- Extended housing and compression lug for short cable repairs
- Non-corrosive capacitive test point for safe voltage verification
- Meets ANSI/IEEE Standard 386 with 95kV BIL impulse withstand
- Supports compressed stranded AWG #2 or solid AWG #1 conductors (33.62 mm²)
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | #2 STR/COMPR AWG , #1 SOL/COMPT AWG |
Connection Type | Loadbreak Replacement Elbow Connector with Test Point |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal Compression Lug |
Series | 168RLR |
Size | Cable Insulation Diameter 0.640 inch to 0.820 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended Length Housing and Compression Lug - plus 10-1/2 inch (266.7mm). Non-Corrosive Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Voltage Rating | 15kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 3.1000 L |
Package Weight (Metric) | 1.4060 kg |
K655LR-F5220
25kV, 600 Amp, Deadbreak Elbow, No Sealing Kit, without Test Point, Cable Insulation .640-.820 inches, Bi-Metal Lug, Conductor Size AWG Compressed/Stranded #2 or Compacted/Solid #1 or mm2 Compact 35.
167LRT-F5220
15kV 200 Amp, Loadbreak Bolted Elbow with Tap. Cable Insulation Diameter 0.640 inch to 0.820 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
274RLR-H-5240
25kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
167RLR-G-5240
15kV 200 Amp, Loadbreak Replacement Elbow Connector, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Bi-Metal Contact. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.168RLR-G-5250
200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.167LRT-G5230
200 Amp, 15kV, Loadbreak Bolted Elbow with Tap, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. Includes 02800X Bi-Metal Contact.
376LR-J-5260
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.376LR-H-5240
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.Frequently Asked Questions
What is the voltage rating of this loadbreak elbow connector?
The ABB 168RLR-F-5220 has a voltage rating of 15 kV.
What is the current rating for this ABB connector?
This loadbreak elbow connector is rated for 200 Amps.
What cable insulation diameters can this elbow connector accommodate?
The connector is designed for cable insulation diameters ranging from 0.640 inches to 0.820 inches.
What type of connection is used for the conductor?
It features a bi-metal compression lug for connecting the conductor.
Does this connector have a test point?
Yes, the 168RLR-F-5220 includes a test point for diagnostic purposes.
What conductor sizes are compatible with this connector?
It is compatible with compressed stranded AWG #2 or solid AWG #1 conductors (33.62 mm²).
How to Install the 168RLR Loadbreak Replacement Elbow Connector
This guide provides step-by-step instructions for installing the 168RLR Loadbreak Replacement Elbow Connector, converting a livefront termination to deadfront for UD cable.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire strippers, Wire brush, Crimping tool, Probe wrench, Hotstick, Suitable sensing device (for capacitive test points)
Supplies needed:
168RLR Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied), Hose Clamp, Copper wire (No. 14 AWG / 2.5mm), Appropriate ground connector, Silicone grease
- De-energize Apparatus and Prepare for Installation
DANGER: All apparatus must be de-energized during installation or removal of part(s). Inspect all parts for damage, rating, and compatibility with mating parts. Read all installation instructions completely before starting the procedure. Ensure all required tools are at hand and maintain cleanliness throughout the process.
- Remove Existing Livefront Terminator
Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Carefully remove the terminator housing from the cable.
- Prepare the Cable
Train the cable to be straight and in-line with the bushing centerline. Cut the cable to measure 10-1/2 inches from the bushing centerline. Remove 1-3/8 inches of cable insulation from the end of the cable, ensuring the cut is square and the conductor is not nicked. If the insulation shield measures less than 6-1/2 inches, proceed; otherwise, consult an ELASTIMOLD representative.
- Install the Compression Lug
Wire brush the bare aluminum conductor immediately. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart packaged with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant (DO NOT SUBSTITUTE). Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess grease, ensuring no grease enters the gap between the lug and the insulation. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Connect the Concentric Neutral
Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack in the wires for elbow operation. Add the hose clamp as shown in the instructions and tighten it snugly, but do not overtighten.
- Connect Elbow to Bushing Plug
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. WARNING: Lubricate only if the transformer and elbow are known to be de-energized. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact (arc follower portion) into the bushing until the first slight resistance is felt (contacts approximately 2 inches apart). Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the internal lock engages. Do not hold in this position where only slight resistance is felt.
- Perform Voltage Test (168RLR Only)
Remove the test point cap with a hotstick, peeling it off at an angle rather than pulling directly in line. WARNING: The voltage test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points to determine if the cable is energized. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.