ABB Installation Products 15PCJ2F1200 15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable…
UPC: 075114239011
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15kV Power Cable Joint Style 2
- Universal Housing with Separate Cable Adapters
- Cable Insulation Diameter Range: 0.640" - 0.820"
- Suitable for Aluminum Conductors: AWG #4 Stranded / #3 Solid
- Manufacturer: ABB - Installation Products
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | #4 STR AWG , #3 SOL AWG |
Connection | Compression |
Connection Type | Universal Housing and Separate Cable Adapters |
Insulation | Yes |
Material | Aluminum |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Series | Style 2 |
Size | 16-3/8 inch long |
Size | Cable Insulation Diameter 0.640 inch to 0.820 inch |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
15PCJ2H1240F1200
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #4/Solid #3.
69TCJS45147P55MDANB
69 kv, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 4, Housing Size 5, Connector type Aluminum. Connector Code 47P - Conductor Diameter Range - 1.378-1.425 inch (35.00-36.19mm), Heatsink Size 55 - Outside Diameter 3.000 inch, Heatsink Bore - M - 1.468 inch. Type Shield - D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit - A - 4/0 Bonding Cable 6 foot quantity 1 with Split Bolts quantity 4, Armor Kit - N - not required, Outer Jacket Restoration Kit - B - Heat Shrink standard package69TCJS1R246PNBHNN
69kV, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 1, Housing Size R - Bore Diameter 1.930 inch, Insulation Range 2.200-2.580 inch, Connector Type - Copper, Conductor Code 46P - 1.328-1.377 inch Diameter, Heatsink Size and Bore not Required, Type Shield B - Copper 1/3 Neutral Wire, Metallic Screen Continuity Kit H - 4/0 Bonding Cable 4 foot long Quantity 2 without Split Bolts, Armour Kit Not Required, Outer Jacket Restoration Kit Not Required.15PCJ2F1220
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.15PCJ2F1250
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0.15PCJ2G1220
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
15PCJ1G2210
15kV, Power Cable Joint, Single Piece Housing, Cable Insulation .760-.950 inches, Copper Compression Lug, Conductor Size #2 Compact/Solid.138TCJS44246P5LBLNN
138kV, Transmission Joint Cable, Shieldbreak Housing, Housing Style 4, Housing Size 4. Copper Connector, Connector Size 1.328-1.377 inch (33.73-34.98mm). HeatShrink Size 2.750 inch (69.86mm). HeatShrink Bore 1.406 inches, Shield - Copper Neutral Wire, Metallic Screen Continuity Kit - 4/0 Bonding Cable, 6 foot, Quantity 4, without Split Bolts, Armor Kit is not Required, Outer Jacket Restoration Kit is not RequiredFrequently Asked Questions
Can copper connectors be used with aluminum conductors?
No, copper compression connectors are suitable for splicing copper conductors to copper conductors only and should not be used on aluminum conductors.
What conductor types are compatible with PCJ joints?
PCJ power cable joints can be used with copper or aluminum conductors. They accommodate a wide range of sizes up to 1250 kcmil.
What voltage classes are PCJ cable joints available in?
Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.
What environments can PCJ cable joints be installed in?
PCJ power cable joints provide a permanent, fully shielded, fully submersible splice. They can be installed in direct-burial, underground vault, and even overhead applications.
What are PCJ power cable joints used for?
They are used for straight splicing of two similar cables or transition splicing of different cable sizes, up to 1250 kcmil. They can join new cable runs or repair broken cables.
What are PCJ power cable joints used for?
They are used for straight splicing of two similar cables or transition splicing of different cable sizes, up to 1250 kcmil. They can join new cable runs or repair broken cables.
What environments can PCJ cable joints be installed in?
PCJ power cable joints provide a permanent, fully shielded, fully submersible splice. They can be installed in direct-burial, underground vault, and even overhead applications.
What voltage classes are PCJ cable joints available in?
Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.
What conductor types are compatible with PCJ joints?
PCJ power cable joints can be used with copper or aluminum conductors. They accommodate a wide range of sizes up to 1250 kcmil.
Can copper connectors be used with aluminum conductors?
No, copper compression connectors are suitable for splicing copper conductors to copper conductors only and should not be used on aluminum conductors.
How to Install the 15/25/35PCJ2WXXXX-RC Straight Joint
This guide provides detailed instructions for the safe and proper installation of the 15/25/35PCJ2WXXXX-RC permanent, fully shielded, fully submersible straight joint for aluminum and/or copper conductor cables.
Estimated time: 1h 30m
Tools needed:
Stripping guide, Circular cutting tool or glass scraper, Wirebrush, Hex wrench, Crimping tool
Supplies needed:
Joint Housing, Splice (Conductor Contact), Cable Adapters, Lubricant, Retaining Collars (2), Hose Clamp, Electrical Tape, Connector (for grounding wires, user supplied), #14 AWG copper wire (if needed for grounding), Cable jacket reconstruction material (user supplied, e.g., heat/cold shrink)
- Ensure Safety and Inspect Components
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products in the work area. This product must be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow these instructions will result in damage to the product and serious or fatal injury. Check package contents against the component list for completeness and damage. Verify all components fit properly with the cable and/or mating products. Read the entire installation instructions before starting.
- Prepare Work Area and Cable Ends
Have all required tools at hand and maintain cleanliness throughout the procedure. Examine the mating cable ends, ensuring both cables are free from moisture and other contaminants. If strand filled or water-blocking material is present in conductors, contact the cable manufacturer for their procedures and/or recommendations on welding and/or crimping the conductor.
- Remove Graphite Coating and Prepare Cable Jacket
Remove graphite coatings 12 inches (30.5cm) beyond the cable jacket cut using a circular cutting tool or by scraping with glass; avoid sanding. Using the stripping guide, carefully remove the cable jacket (when applicable) of both cables for a distance of 11-1/4 inches (285.7mm).
- Fold Shield Wires and Position Housing
Fold back shield wires and tape the end of wires on Cable 1 to the jacket, allowing enough extra length of wire to later rejoin over the joint. Clean the surface of the insulation shield, shield wires, and jacket for a distance of 30 inches (760mm). Slide the joint housing onto Cable 1 to a distance of 30 inches (760mm).
- Remove Insulation Shield and Cable Insulation
Using the stripping guide, carefully remove the insulation shield and cable insulation. CAUTION: DO NOT CUT OR NICK THE INSULATION. This could result in failure of the assembly.
- Mark and Lubricate Cable Insulation
Wrap two turns of tape 1 inch (25mm) from the edge of the insulation shield as a marker on both cables. Clean the cable insulation, then lubricate it to provide a build-up or ramp of lubricant at the edge of the insulation shield.
- Install Cable Adapters
Take one cable adapter and lubricate the inside of both ends. Install this cable adapter onto Cable 1 until it meets the tape marker as shown. Repeat the lubrication and installation process for the other cable adapter onto Cable 2.
- Install Retaining Collars
Select a retaining collar and partially thread the proper size setscrews (refer to instructions packaged with the collars). Position the retaining collar over the insulation and flush against the cable adapter on Cable 1. Using the supplied hex wrench, tighten each set screw only one or two turns at a time to keep the collar centered over the insulation. Continue tightening until the set screws are below the surface of the collar. Repeat this process for Cable 2.
- Prepare for Splice Installation
Thoroughly clean the end of the cable adapters and the cable where shown. Install a hose clamp around the adapter on the opposite side of the splice from where the housing is stored, as shown, to hold the adapter in place during final assembly. Tape over the hose clamp to form a smooth surface.
- Insert and Crimp Conductors
Wirebrush the exposed conductors of both cables and immediately insert them into the splice. Be sure the 'Check' dimension does not exceed 8-1/2 inches (215mm); otherwise, redo the assembly. Crimp the splice following the recommendations provided with it.
- Verify Splice and Lubricate Adapters
Wipe off all excess inhibitor. Check the distance between cable adapters; if it exceeds 8-3/4 inches (222mm), redo the assembly. Clean and lubricate the outside surface of the cable adapters before sliding the housing into its final position.
- Complete Joint Assembly
Slide the housing into its final position, centering it over the cable adapters. Remove all tape. Cable and adapter insulation must not be exposed after positioning the joint. Reshape the shield wires and secure them to the ends of the joint as shown.
- Connect Grounding Wires and Reconstruct Jacket
Insert one of the shield wires from Cable 1 (if #14 AWG or larger) through the joint grounding eye. Repeat for Cable 2. If shield wires are smaller than #14 AWG, use a separate #14 AWG copper wire or equivalent. Connect the joint grounding wires and remaining shield wires using an appropriate user-supplied connector, as shown. Reconstruct the cable jacket (where applicable) over both cables and also over the joint housing using suitable material (e.g., heat/cold shrink, NOT included).
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.