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ABB - Installation Products 15PCJ2F1220 - 15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.

ABB Installation Products 15PCJ2F1220 15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable…

UPC: 075114238908


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 15kV Power Cable Joint Style 2 (SKU: 15PCJ2F1220) is designed for reliable and secure termination of medium voltage power cables. This joint kit features a universal housing, simplifying installation across various cable configurations, and includes separate cable adapters for precise fitting. It is engineered to accommodate cable insulation diameters ranging from 0.640 inches to 0.820 inches, ensuring compatibility with a common range of medium voltage cables. This Style 2 joint is specifically designed for use with aluminum conductors, supporting both stranded AWG #2 and solid AWG #1 conductor sizes. The robust construction and precise fit provided by the separate adapters ensure excellent electrical insulation and mechanical protection for the cable splice. The 15 kV voltage rating signifies its suitability for standard medium voltage distribution networks. Key specifications include: * **Voltage Rating:** 15 kV * **Conductor Material:** Aluminum * **Cable Insulation Diameter Range:** 0.640" to 0.820" * **Conductor Size:** AWG Stranded #2 / Solid #1 This ABB joint kit is an essential component for power cable installations requiring a dependable splice that maintains the integrity of the electrical system. Its design prioritizes ease of installation while delivering the necessary performance for medium voltage applications.
  • 15 kV Voltage Rating for medium voltage applications
  • Universal Housing with Separate Cable Adapters for versatile installation
  • Accommodates Cable Insulation Diameters from 0.640" to 0.820"
  • Designed for Aluminum Conductors: AWG Stranded #2 / Solid #1
  • ABB - Installation Products manufacturer

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
#4 STR AWG , #3 SOL AWG , #2 STR AWG , #1 SOL AWG
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Size
16-3/8 inch long
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Type
Power Cable Joint
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.

15PCJ2G1240-F1220

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0.

15PCJ2F1250

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0.
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.

15PCJ2G1220

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
15kV, Power Cable Joint, Single Piece Housing, Cable Insulation .760-.950 inches, Copper Compression Lug, Conductor Size #2 Compact/Solid.

15PCJ1G2210

15kV, Power Cable Joint, Single Piece Housing, Cable Insulation .760-.950 inches, Copper Compression Lug, Conductor Size #2 Compact/Solid.
138kV, Transmission Joint Cable, Shieldbreak Housing, Housing Style 4, Housing Size 4. Copper Connector, Connector Size 1.328-1.377 inch (33.73-34.98mm). HeatShrink Size 2.750 inch (69.86mm). HeatShrink Bore 1.406 inches, Shield - Copper Neutral Wire, Metallic Screen Continuity Kit - 4/0 Bonding Cable, 6 foot, Quantity 4, without Split Bolts, Armor Kit is not Required, Outer Jacket Restoration Kit is not Required

138TCJS44246P5LBLNN

138kV, Transmission Joint Cable, Shieldbreak Housing, Housing Style 4, Housing Size 4. Copper Connector, Connector Size 1.328-1.377 inch (33.73-34.98mm). HeatShrink Size 2.750 inch (69.86mm). HeatShrink Bore 1.406 inches, Shield - Copper Neutral Wire, Metallic Screen Continuity Kit - 4/0 Bonding Cable, 6 foot, Quantity 4, without Split Bolts, Armor Kit is not Required, Outer Jacket Restoration Kit is not Required
15kV, Power Cable Joint, Style 2 with Universal Housing and Separate Cable Adapters that can be varied with the Cable Application, Insulation Diameter .980-1.180 inches, Aluminum Conductor, Conductor Size 1/0 Stranded/Compressed or 2/0 Solid/Compact.

15PCJ2J1240

15kV, Power Cable Joint, Style 2 with Universal Housing and Separate Cable Adapters that can be varied with the Cable Application, Insulation Diameter .980-1.180 inches, Aluminum Conductor, Conductor Size 1/0 Stranded/Compressed or 2/0 Solid/Compact.
15kV, Power Cable Joint, with Universal Housing and separate Cable Adapters that can be varied with the cable application, Cable Insulation .980-1.180 inches, Copper Compression Lug, Conductor Size 350 Compact/Solid to Cable Insulation .850-1.050 inches, Copper Compression Lug, Conductor Size 4/0 Stranded/Compressed or 250 Compact/Solid

15PCJ2J2290-H2270

15kV, Power Cable Joint, with Universal Housing and separate Cable Adapters that can be varied with the cable application, Cable Insulation .980-1.180 inches, Copper Compression Lug, Conductor Size 350 Compact/Solid to Cable Insulation .850-1.050 inches, Copper Compression Lug, Conductor Size 4/0 Stranded/Compressed or 250 Compact/Solid
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000.

15PCJ1N1410

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000.

Frequently Asked Questions

Can copper connectors be used with aluminum conductors?

No, copper compression connectors are suitable for splicing copper conductors to copper conductors only and should not be used on aluminum conductors.

What connector types are included in PCJ kits?

Kits include aluminum compression connectors for aluminum-to-aluminum or aluminum-to-copper splicing. All-copper connectors are required for copper-to-copper connections.

What is the short-time current rating for PCJ power cable joints?

The short-time current rating for PCJ power cable joints is equal to that of the cable rating, up to 35 kA.

What is the continuous current rating for PCJ power cable joints?

The continuous current rating for PCJ power cable joints is equal to that of the cable rating.

What are the two styles of PCJ power cable joints?

Style 1 is for straight splicing of two similar cables. Style 2 includes separate cable adapters for transition splicing between two different cable sizes.

What conductor types and sizes are compatible with PCJ joints?

PCJ power cable joints are compatible with copper or aluminum conductors, supporting a wide range of sizes up to 1250 kcmil.

What voltage classes are PCJ power cable joints available in?

Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.

Where can Elastimold PCJ power cable joints be installed?

PCJ power cable joints can be installed in direct-burial, underground vault, and overhead applications. They provide a permanent, fully shielded, and fully submersible splice.

What types of cable splicing do PCJ joints support?

PCJ power cable joints support straight splicing of two similar cables or transition splicing of different cable sizes up to 1250 kcmil.

What types of cable splicing do PCJ joints support?

PCJ power cable joints support straight splicing of two similar cables or transition splicing of different cable sizes up to 1250 kcmil.

How to Install the 15/25/35PCJ2WXXXX---RC Straight Joint

This guide provides detailed instructions for the permanent, fully shielded, and submersible installation of the 15/25/35PCJ2WXXXX---RC straight joint for aluminum and/or copper conductor, wire shielded cables. Ensure all safety precautions are followed.

Estimated time: 2h

Tools needed:

Cable stripping guide, Hex wrench, Wire brush, Crimping tool

Supplies needed:

Joint Housing, Splice (Conductor Contact), Cable Adapters, Lubricant, Retaining Collars, Hose Clamp, Electrical tape, Appropriate electrical connector, #14 AWG copper wire (if needed), Heat/cold shrink kit (for cable jacket reconstruction)

  1. Prepare Cables and Install Housing

    DANGER: Ensure all apparatus is de-energized. Using a stripping guide, carefully remove the cable jacket of both cables for a distance of 11-1/4” (285.7mm). Fold back shield wires and tape the end of wires on Cable 1 to the jacket, allowing enough extra length for later rejoining. Clean the surface of the insulation shield, shield wires, and jacket for a distance of 30” (760mm). Slide the joint housing onto Cable 1 to a distance of 30” (760mm).

  2. Prepare Cable Insulation

    Using the stripping guide, carefully remove the insulation shield and cable insulation. DO NOT CUT OR NICK THE INSULATION, as this could result in failure. Wrap two turns of electrical tape 1” (25mm) from the edge of the insulation shield as a marker on both cables. Clean the cable insulation, then lubricate it to provide a build-up or ramp of lubricant at the edge of the insulation shield.

  3. Install Cable Adapters

    Take one cable adapter and lubricate the inside of both ends. Install the cable adapter onto the prepared cable until it meets the tape marker. Repeat this process for the other cable adapter on the second cable.

  4. Install Retaining Collars

    Select the retaining collar and partially thread the proper size setscrews (refer to instructions packaged with the collars). Position the retaining collar over the insulation and flush against the cable adapter. Using the supplied hex wrench, tighten each set screw only one or two turns at a time to keep the collar centered over the insulation. Continue to tighten the set screws until they are below the surface of the collar. Repeat for Cable 2.

  5. Install the Splice

    Thoroughly clean the end of the cable adapters and the cable where shown. Install the hose clamp around the adapter on the opposite side of the splice from where the housing is stored to hold the adapter in place during final assembly. Tape over the hose clamp to form a smooth surface. Wirebrush the exposed conductors of both cables and immediately insert them into the splice. Ensure the “Check” dimension does not exceed 8-1/2” (215mm); if it does, redo the assembly. Crimp the splice following the recommendations provided with it. Wipe off all excess inhibitor, then check the distance between cable adapters. If it exceeds 8-3/4” (222mm), redo the assembly. Clean and lubricate the outside surface of the cable adapters before sliding the housing into its final position.

  6. Complete Joint Assembly and Grounding

    Slide the housing into its final position, centering it over the cable adapters. Remove all tape, ensuring cable and adapter insulation are not exposed after positioning the joint. Reshape the shield wires and secure them to the ends of the joint as shown. Insert one of the shield wires from Cable 1 (if #14 AWG or larger) through the joint grounding eye; repeat for Cable 2. If shield wires are smaller than #14 AWG, use a separate #14 AWG copper wire or equivalent. Connect the joint grounding wires and remaining shield wires using an appropriate connector. Reconstruct the cable jacket (where applicable) over both cables and also over the joint housing using a heat or cold shrink kit (not included).

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.