Contact for Pricing
Overview
- Gold-plated phosphor bronze contact for superior conductivity and corrosion resistance
- Supports 26-22 AWG (0.12-0.4 mm²) wire sizes with 236.823-789.41 CMA capacity
- Rated for 250 VAC, ensuring reliable signal transmission in critical applications
- Crimp termination provides secure, vibration-resistant wire attachment
- Compatible with AMPMODU IV/V series connectors for high-density interconnect solutions
2316669-2
Tab Contact, Gold, 250 VAC / 600 VAC, 250 VDC / 600 VDC, Spring Contact Retention, Discrete Wire, 28 – 22 AWG, .08 – .38 mm² Wire, Crimp, HDC HDHow to Install and Crimp TE Connectivity Locking Clip 0.64-mm Square Contacts
This guide provides instructions for preparing wires, crimping 0.64-mm square contacts, and inserting them into compatible housings. It covers essential steps for proper assembly and ensures reliable electrical connections.
Estimated time: 30m
Tools needed:
Wire strippers, Hand Crimping Tool (e.g., TE 90289-1), Extraction Tool (e.g., TE 91084-1)
Supplies needed:
TE Locking Clip 0.64-mm Square Contacts, TE Compatible Housings (single or double-row), Discrete solid-conductor or stranded wire (20-30 AWG), Keying Plugs (optional), Cable ties (optional), Fixed clamps (optional)
- Prepare the Wire
Strip the wire insulation according to the recommended strip lengths for your wire gauge. For 20 AWG, strip 3.96 mm; for 26-22 AWG, strip 3.96 mm; for 30-28 AWG, strip 3.81 mm. Ensure the insulation diameter is within the specified range for the contact (e.g., 1.27-2.54 mm for 20 AWG).
- Crimp the Contact to the Wire
Select the appropriate hand crimping tool for your wire size (e.g., TE 90289-1 for 26-22 AWG). Insert the stripped wire into the contact's wire barrel and crimp firmly. CAUTION: Do not crimp insulation in the wire barrel. Ensure the wire conductor is flush with or slightly extended from the front end of the wire barrel, and both insulation and conductor are visible between the insulation and wire barrels.
- Insert the Crimped Contact into the Housing
Align the crimped contact with an empty cavity in the housing. Push the contact into the cavity until the locking lance engages and secures the contact within the housing. Ensure the locking lance is not deformed and is properly latched, holding the contact firmly in place.
- Verify Crimp Quality and Contact Installation
Visually inspect the crimped contact. Confirm the wire barrel seam is completely closed with no loose strands, and the wire barrel flash and bellmouths are within specified limits. Ensure the contact is vertically and horizontally aligned, and there is no twist or roll. Verify the locking lance is latched and the contact is secure in the housing.
- Manage Strain Relief (Optional)
If required, bundle wires with cable ties and secure them to a panel with fixed clamps. Ensure wires are not confined in a way that restricts the floating action of the contact in the housing. Maintain a minimum distance of 50.80 mm from the back of the housing to the first fixed clamp for perpendicular wire bundles.
Frequently Asked Questions about TE Connectivity
What technical support does TE Connectivity offer?
TE Connectivity offers comprehensive technical support through multiple channels, including a dedicated technical hotline at 1-800-777-3300. The company provides advanced technical support with 3 dedicated support centers, a global technical hotline network, and delivers over 8,000 hours of technical training annually to ensure certified expertise across 25+ languages.
What environmental ratings do TE Connectivity products have?
TE Connectivity products feature robust environmental ratings across multiple standards, including NEMA Type 1, 2, 3, 3R, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. Our enclosures are designed to withstand challenging industrial environments, with operating temperatures ranging from -40°C to 130°C, and include enhanced UV inhibitors for outdoor applications.
What certifications and standards do TE Connectivity products comply with?
TE Connectivity products meet rigorous international certifications and standards across industrial automation applications, including UL (United States), CSA (Canada), CE (European Community), and international safety standards. Our product lines are designed to comply with critical industrial certifications such as NEMA (Types 4, 4X, 6, 6P), IP ratings (IP65, IP66, IP67, IP69K), and industrial communication protocols including PROFINET, EtherNet/IP, and DeviceNet. We ensure comprehensive compliance through active participation in key industrial standards committees and maintaining ISO 9001 quality system certification.
What industries and applications are TE Connectivity products used for?
TE Connectivity products are engineered for critical industrial applications across multiple sectors, including industrial device manufacturing, automotive, robotics, food and beverage, material handling, alternative energy, and commercial vehicle industries. Their solutions span connectivity, power distribution, network communications, and sensor technologies that support complex industrial automation requirements, with a focus on robust connectivity solutions for challenging manufacturing environments.
What are the main product lines offered by TE Connectivity?
TE Connectivity offers a comprehensive range of industrial connectivity solutions including Cable Ties, Cable Cleats, Power Connectors, Grounding Connectors, Terminals, Safety Solutions, Identification Products, and Wiring Duct. Their product lines are designed for robust industrial applications, featuring various connection technologies like wave soldering, spring-cage connections, and mis-insertion protection across multiple electrical and connectivity categories.
What accessories are available for TE Connectivity products?
TE Connectivity offers a comprehensive range of communication and bus accessories for industrial automation systems, including communication terminal boards (CTB810, CTB811), bus extenders (horizontal and vertical models like cHBX01L/R, HBX01L/R, VBX01T/B), and bus terminators (TER800, TER810). These accessories are designed to enhance connectivity, power distribution, and communication capabilities for HN800 and CW800 controller systems, with options for left/right side mounting, power connections, and network termination.
How are TE Connectivity products typically installed?
TE Connectivity products are typically installed through professional commissioning services that include site audits, precise wiring verification, and both remote and on-site installation support. Our expert service engineers conduct comprehensive installation processes involving system verification, programming, communication testing, and personnel training to ensure optimal performance and reliability of the equipment.