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ABB - Installation Products K656CHSL-HP - 15/25kV, 600 Amp, Deadbreak, Compact H Spiking Aid Joint with Test Point

ABB Installation Products K656CHSL-HP 15/25kV, 600 Amp, Deadbreak, Compact H Spiking Aid Joint with Test Point

UPC: 783786556632


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K656CHSL-HP is a 15/25kV, 600 Amp deadbreak compact H spiking aid joint with an integrated test point, designed for reliable medium-voltage power distribution connections. This joint meets ANSI/IEEE Standard 386 and is rated for 8.3kV phase-to-ground and 14.4kV phase-to-phase at 15kV, with 95kV BIL impulse withstand. At 25kV, it supports 16.2kV phase-to-ground and 28kV phase-to-phase with 140kV BIL impulse withstand. The fully shielded, fully submersible EPDM molded rubber construction ensures durability in harsh environments, including direct-buried applications. The compact H configuration minimizes space requirements, making it ideal for small vaults and manholes. The integrated capacitive test point enables safe voltage verification and diagnostic testing without disrupting the primary connection, reducing outage time and maintenance costs. Reusable components further lower inventory and operational expenses. This joint is part of ABB’s 600 Series and is suitable for medium-voltage cable terminations where secure, efficient, and safe connections are critical.
  • 15/25kV voltage rating with 600 Amp current capacity
  • Deadbreak design for safe installation and maintenance
  • Integrated capacitive test point for diagnostic testing
  • Fully shielded, submersible EPDM rubber construction
  • Compact H configuration for space-constrained installations

Specifications

Amperage Rating
600 A
Application
Used to Join Cables in a Disconnectable 4-Way Joint, Suitable for Small Vaults and Manholes Due to its Compact Size
Color
Black
Environmental Conditions
Fully Submersible
Insulation
True
Length
33.75 in
Length
857.25 mm
Material
Housing - EPDM-Rubber
Special Features
Includes Integral Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Type
Deadbreak Compact H Joint with Spiking Aid
Voltage Rating
15 to 28 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
29.2700 L
Package Weight (Metric)
13.2770 kg
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit

168FLR1-B5220

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit
15/25kV, 600 Amp, Deadbreak, Compact H Spiking Aid BUS Bar with Test Point

K656CHSL-BUS

15/25kV, 600 Amp, Deadbreak, Compact H Spiking Aid BUS Bar with Test Point
600 Amp, 25kV, Test and Ground Replacement Connector Kit with Insulating Cap. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K655RETP-N0330-DRG

600 Amp, 25kV, Test and Ground Replacement Connector Kit with Insulating Cap. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K675LR-L-2380

900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 0.980 inch to 1.180 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70.

K675LR-J2250

900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 0.980 inch to 1.180 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70.
900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K675LR-M-2380

900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K675LR-M2330

900 Amp, 15/25kV, 600 Series Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
600 Amp, 25kV, Deadbreak Elbow, Window Op Connector Kit with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95. Cold-Shrinkable Jacket Seal Included. With Sheild Adapter.

K656ETP-H5260-S-TL

600 Amp, 25kV, Deadbreak Elbow, Window Op Connector Kit with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95. Cold-Shrinkable Jacket Seal Included. With Sheild Adapter.

Frequently Asked Questions

What is the maximum phase-to-ground operating voltage for 28kV class?

For the 28kV voltage class, the maximum phase-to-ground operating voltage is 16.18kV.

What is the maximum phase-to-ground operating voltage for 25kV class?

For the 25kV voltage class, the maximum phase-to-ground operating voltage is 15.2kV.

What is the maximum phase-to-ground voltage for 15kV class?

For the 15kV voltage class, the maximum phase-to-ground voltage is 8.3kV.

What voltage classes does the K656CHSL-HP support?

The K656CHSL-HP supports 15kV, 25kV, and 28kV voltage classes.

What is the current rating of the K656CHSL-HP?

The K656CHSL-HP is rated for 600A.

What is the K656CHSL-HP product?

The K656CHSL-HP is a 15/28kV, 600A Deadbreak "H" joint with Spiking Aid, designed to join cables in a disconnectable 4-way joint. It is a modular kit based on a 4-way bus bar.

Does this joint meet any industry standards?

Yes, the K656CHSL-HP meets ANSI/IEEE Standard 386.

What is the benefit of the Spiking Aid feature?

The Spiking Aid eliminates the need to spike, splice, or replace the cable, which reduces outage time and cost.

Is the K656CHSL-HP suitable for submersible applications?

Yes, the K656CHSL-HP is fully shielded and fully submersible.

What components are included in each K656CHSL-HP kit?

Each kit contains a 4-Way Bus Bar, lubricant, installation instructions, four straight receptacles, and four bolts and washers.

How to Install the K656CHSL-HP Disconnectable Splice with Sacrificial Cap

Installation guide for mounting and wiring the K656CHSL-HP disconnectable splice with sacrificial cap. Ensure all apparatus is de-energized before beginning.

Estimated time: 1h

Tools needed:

Hydraulic cutting and grounded tool, Hex wrench, Torque wrench with 15/16” socket, Hotstick, Sensing device for voltage testing, Rag, Approved safety solvent

Supplies needed:

Sacrificial Cap, Lubricant, Mounting screws, Flat washer, Belleville washer, Hex-head bolt, Nylon venting rod, 14 AWG copper wire, Tape

  1. Prepare the cable end

    Cut the cable end square and wipe the outer jacket clean 38 inches from the cut end. If using an ECS grounding device, slide the tube onto the cable 38 inches from the cut end.

  2. Install the receptacle housing

    Slide the receptacle housing onto the cable 30 inches from the cut end.

  3. Prepare cable insulation

    Refer to the special cable preparation supplement for your specific cable type (jacketed concentric neutral or flat metallic tape shielded). Follow the provided procedure for preparing the cable insulation, including removing insulation shield and beveling the insulation end.

  4. Clean and lubricate cable adapter

    Thoroughly clean the insulation to remove all semi-conducting residue using a rag soaked with an approved safety solvent. Apply supplied lubricant sparingly along the cable and to the inside of the cable adapter. Slide the adapter, small end first, over the cable with a twisting motion until its end is flush with the tape marker.

  5. Prepare conductor and assemble retaining rings

    Remove the protruding cable insulation by cutting it even with the end of the cable adapter, ensuring a bare conductor length of 4 3/4” to 5”. Assemble aluminum retaining rings over the conductor and tighten the socket head screw hand tight. Measure the exposed conductor to confirm it is within the range of 4 3/8” to 4 3/4”.

  6. Install and crimp connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and insert it into the crimp connector containing inhibitor. Ensure the conductor is fully inserted. Check that the bolt holes in the crimp connectors align with the mating part. Crimp the connectors following the instructions provided with them, rotating each crimp 90 or 180 degrees. After crimping, measure the distance from the end of the connector to the holding collar; it should be 6 3/4” to 7”.

  7. Repeat for additional cables

    Repeat steps 3 through 6 for any remaining cables that need to be joined.

  8. Assemble and tighten bolts

    Assemble the washers and bolt in the order: flat washer against spade contact, Belleville washer (concave side down), and hex-head bolt. Hand tighten all bolts. Using a torque wrench with a 15/16” socket, tighten all bolts to 50 to 60 ft. lbs. Do not attempt to move any part of the assembly after tightening.

  9. Lubricate and slide receptacle housing

    Apply supplied lubricant generously to the outside of the cable adapter, the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the indicated position. Insert the nylon venting rod.

  10. Install sacrificial cap

    Remove the protective shipping cap from the sacrificial cap. Clean the male interface and lubricate both the interface and the inside of the cap. Install the new sacrificial cap by rotating it clockwise 9 to 10 turns until it stops. Ensure the gap between the cap and the splice shoulder is 1/8” or less.

  11. Connect grounding wire

    Attach a short length of 14 AWG copper wire to the grounding eye of the sacrificial cap and tighten by twisting. Connect this wire directly to the system's ground, keeping it snug.

  12. Perform voltage test

    Use a hotstick to remove the test point cap by peeling it off at an angle. Use a suitable sensing device designed for capacitive test points to determine if the cable is energized. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.