ABB - Installation Products 262LRJS-D5270 - 25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug.
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ABB - Installation Products

262LRJS-D5270

UPC: 075114193351


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Overview

The ABB 262LRJS-D5270 is a 25kV, 200 Amp loadbreak jacket seal elbow connector designed for 4/0 AWG stranded wire with cable insulation diameters ranging from 0.890 to 1.220 inches. This bi-metal compression lug connector features a built-in test point for safe and efficient electrical testing without service interruption. The loadbreak design allows for hot-stick operation, enabling safe connections and disconnections under load, reducing downtime in critical applications. The jacket seal provides environmental protection against moisture and contaminants, ensuring long-term reliability in underground or aerial installations. Compatible with standard 25kV class equipment, this connector is ideal for utility, industrial, and commercial power distribution systems where high reliability and safety are required. The bi-metal construction ensures compatibility with both copper and aluminum conductors, while the compression lug design provides a secure, low-resistance connection. With a compact elbow form factor, it fits in tight spaces while maintaining full-rated performance.
  • 25kV rated, 200 Amp continuous current capacity
  • Loadbreak design for safe hot-stick operation under load
  • Built-in test point for electrical testing without service interruption
  • Bi-metal compression lug for copper or aluminum conductors
  • Jacket seal for environmental protection against moisture and contaminants
  • Compatible with 0.890–1.220 inch cable insulation diameters
  • 4/0 AWG stranded wire size support

Specifications

Amperage Rating
200 A
Application
200 kV, 200 Amp
Color
Black
Conductor Range
4/0 STR/COMPR AWG , 250 kcmil
Environmental Conditions
All Weather Conditions
Insulation
True
Length
11.47 in
Length
291.338 mm
Material
Housing - EPDM-Rubber
Special Features
25kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in cable jacket seal. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point and Jacket Seal
Voltage Rating
28 kV
Width
8.2 in
Width
208.28 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.4300 L
Package Weight (Metric)
1.1020 kg
25/28kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Compression Lug, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. No Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.

261LR-E5270

25/28kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Compression Lug, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. No Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 3/0 Stranded Wire Size, Bi-Metal Compression Lug.

262LRJS-D5260

25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 3/0 Stranded Wire Size, Bi-Metal Compression Lug.
25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .635 inch - .905 Inch Cable Insulation Diameter, 2/0 Stranded/Compressed or 3/0 Compact/Solid Wire Size, Bi-Metal Compression Lug.

262LRJS-B5250

25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .635 inch - .905 Inch Cable Insulation Diameter, 2/0 Stranded/Compressed or 3/0 Compact/Solid Wire Size, Bi-Metal Compression Lug.
15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.890-1.220 inches (22.61-30.99mm), Bi-Metal Lug, Conductor Size 230 - #1 Stranded/Compressed or 1/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 9.03 inches tall, 2.097 inch diameter. Includes Cold Shrink-Fit Jacket Seal Kit

262LR-D5230-S

15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.890-1.220 inches (22.61-30.99mm), Bi-Metal Lug, Conductor Size 230 - #1 Stranded/Compressed or 1/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 9.03 inches tall, 2.097 inch diameter. Includes Cold Shrink-Fit Jacket Seal Kit
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01

262LR-C5260

200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01
200 Amp, 25kV, Loadbreak Jacket Seal Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

262LRJS-C5270

200 Amp, 25kV, Loadbreak Jacket Seal Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
25kV, 200 Amp, Elbow. LoadBreak. Bi-Metal Compression Lug. Cable Insulation Diameter 0.805 inch to 1.060 inch. Conductor Size Compressed Stranded #1 or Compacted Solid 1/0. With Jacket Seal. With Test Point.

262LRJS-C5230A

25kV, 200 Amp, Elbow. LoadBreak. Bi-Metal Compression Lug. Cable Insulation Diameter 0.805 inch to 1.060 inch. Conductor Size Compressed Stranded #1 or Compacted Solid 1/0. With Jacket Seal. With Test Point.

Frequently Asked Questions

What is the current rating of this connector?

The connector has a continuous current rating of 200 Amps.

What wire size does this connector support?

The connector is designed for 4/0 AWG stranded wire.

What cable insulation diameters are compatible?

The connector supports cable insulation diameters from 0.890 to 1.220 inches.

What is the maximum operating voltage for this connector?

The connector is rated for a maximum operating voltage of 25kV.

Does this connector have a test point?

Yes, the connector includes a built-in test point for electrical testing.

Is this connector suitable for hot-stick operation?

Yes, the loadbreak design allows for safe hot-stick operation under load.

What materials are used in the compression lug?

The compression lug is made of bi-metal construction for compatibility with both copper and aluminum conductors.

Does this connector provide environmental protection?

Yes, the jacket seal protects against moisture and contaminants.

How to Install Elastimold 261LRJS/262LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 261LRJS (without test point) and 262LRJS (with test point) Loadbreak Elbow Connectors with Jacket Seal on UD cable.

Estimated time: 1h 30m

Tools needed:

Probe wrench, Wire brush, Crimp tool (refer to lug chart), Hotstick

Supplies needed:

Lubricant (supplied, do not substitute), Mastic sealing strips (supplied), Vinyl tape, No. 14 AWG / 2.5mm copper wire, Appropriate grounding connector

  1. Perform Pre-Installation Checks

    DANGER: All apparatus must be de-energized during installation or removal of parts. Inspect package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check threads by threading the probe into the compression lug; if resistance is encountered, check for damage. Read all instructions before starting. Have all required tools ready and maintain cleanliness. If installing a 262LRJS, lubricate the test point cap and test point, then install the cap if not already present.

  2. Train and Cut Cable

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable, approximately 24-26 inches, beyond the centerline of the bushing. Place a tape mark at the bushing centerline. Remove the outer jacket 7-3/4 to 8 inches further back from the tape mark. Unwrap the neutral wires back past the bushing centerline. Cut the excess cable squarely at the bushing centerline.

  3. Prepare Cable End

    Wrap one mastic strip, stretching slightly, around the cable jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the outer diameter. Cover all mastic with vinyl tape. Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Install Compression Lug

    Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.

  5. Assemble Elbow Housing

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  6. Connect Concentric Neutral

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs or rolling the seal down. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.

  7. Connect Elbow to Bushing Plug

    DANGER: Lubricate the receptacle portion of the elbow connector and the mating bushing ONLY if the transformer and elbow are known to be de-energized. Operate the connection using a full insulated hotstick type live-line tool, following appropriate operating instructions. Do NOT operate by hand.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.