ABB - Installation Products 262LRJS-C5240C - 25kV, 200 Amp, Elbow. LoadBreak. Bi-Metal Compression Lug. Cable Insulation Diameter 0.805 inch to 1.060 inch. Conductor Size Compressed Stranded 1/0 or Compacted Solid 2/0. With Jacket Seal. With Test Point.
ABB - Installation Products

262LRJS-C5240C

UPC: 075114290760


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Overview

The ABB 262LRJS-C5240C is a 25kV, 200 Amp Loadbreak Elbow Connector designed for medium-voltage electrical applications, ensuring reliable and safe connections in power distribution systems. Manufactured by ABB Installation Products, this elbow connector incorporates a bi-metal compression lug, providing a durable and robust termination solution for both stranded and compacted conductors. The connector is specifically engineered to accommodate cable insulation diameters ranging from 0.805 inches to 1.060 inches, making it versatile for various cable types. It supports compressed stranded conductors sized 1/0 AWG or compacted solid conductors sized 2/0 AWG, ensuring compatibility with a range of conductor configurations. Key features include a jacket seal, which provides environmental protection against moisture and contaminants, and an integrated test point for safe and efficient testing procedures without disrupting the electrical system. This product, identified by SKU 262LRJS-C5240C, is a critical component in medium-voltage power distribution, offering secure and dependable loadbreak capabilities. Its design prioritizes safety, performance, and reliability in electrical infrastructure. The UNSPSC code for this product is 39121421.
  • 25kV operating voltage rating
  • 200 Amp continuous current rating
  • Bi-metal compression lug for reliable termination
  • Accommodates cable insulation diameters from 0.805" to 1.060"
  • Includes jacket seal and test point for enhanced functionality

Specifications

Amperage Rating
200 A
Application
200 kV, 200 Amp
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Connection Type
Compression Lug
Current Rating
200 A
Environmental Conditions
All Weather Conditions
Insulation
True
Length
11.47 in
Length
291.338 mm
Material
Bi-Metal
Material
Housing - EPDM-Rubber
Mounting Type
Elbow LoadBreak
Size
0.805-1.060 inches
Special Features
25kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in cable jacket seal. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point and Jacket Seal
Voltage Rating
28 kV
Voltage Rating
25 kV
Width
8.2 in
Width
208.28 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.4100 L
Package Weight (Metric)
1.0930 kg
200 Amp, 15kV, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.880 inch to 1.100 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

168ELR88110-5240

200 Amp, 15kV, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.880 inch to 1.100 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
POWER TERMINALS TYPE 3 RENTAL

45030034

POWER TERMINALS TYPE 3 RENTAL
25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Compact/Solid Wire Size, Bi-Metal Compression Lug.

262LRJS-C5210

25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Compact/Solid Wire Size, Bi-Metal Compression Lug.
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

376LR-H-5230

200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

375LR-L-2270

200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
35kv, 200 Amp, Loadbreak, Elbow, with Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, Bi-Metal Lug, Conductor Size 2/0 Compressed/Stranded or 3/0 Compact/Solid.

375LR-K5250-SG3

35kv, 200 Amp, Loadbreak, Elbow, with Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, Bi-Metal Lug, Conductor Size 2/0 Compressed/Stranded or 3/0 Compact/Solid.
35kV 200 Amp, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

375LR-K-5240

35kV 200 Amp, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, with Sealing Kit. Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

375LR-K-5240-SG3

200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, with Sealing Kit. Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

Frequently Asked Questions

What is the maximum operating voltage for this elbow connector?

This elbow connector has a maximum operating voltage of 25kV.

What conductor sizes can this connector accommodate?

It is designed for compressed stranded conductors sized 1/0 AWG or compacted solid conductors sized 2/0 AWG.

What is the range of cable insulation diameters supported?

The connector supports cable insulation diameters ranging from 0.805 inches to 1.060 inches.

Does this elbow connector have a test point?

Yes, this elbow connector is equipped with a test point for testing purposes.

What type of lug is used for conductor termination?

This elbow connector utilizes a bi-metal compression lug for conductor termination.

How to Install the 262LRJS Loadbreak Elbow Connector

A comprehensive guide for the installation and initial setup of the 262LRJS Loadbreak Elbow Connector with Jacket Seal, including cable preparation, assembly, and neutral connection.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Crimp tool, Wire brush, Hotstick, Vinyl tape, Wire strippers, Cable cut back template

Supplies needed:

Lubricant (Do Not Substitute), Mastic (3-Sealing Strips), Vinyl tape, Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector for neutral wires, Compression Lug, Probe, Elbow Connector Housing

  1. Perform Pre-Installation Checks

    Check package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check threads by threading the probe into the compression lug; if resistance is encountered prior to full assembly, check for damage and replace the damaged component.

  2. Ensure De-energized State and Safety

    DANGER: All apparatus must be de-energized during installation to prevent serious or fatal injury. This product must be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment.

  3. Train Cable and Prepare Neutral Wires

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable 24-26 inches beyond the bushing centerline and place a tape mark. Remove the outer jacket 7-3/4 to 8 inches further back from the tape mark. Unwrap the neutral wires back past the bushing centerline. Cut excess cable squarely at the centerline of the bushing.

  4. Apply Mastic and Secure Neutral Wires

    Wrap one strip of mastic, stretching slightly, around the outer jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second strip of mastic completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the outer diameter. Cover all mastic with vinyl tape.

  5. Prepare Cable Insulation and Conductor

    Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  6. Install Compression Lug

    Wire brush bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor. Position the lug so the CONTACT THREADED HOLE ALIGNS WITH THE BUSHING BORE. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable.

  7. Lubricate and Slide Elbow Housing

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE, as other lubricants may be harmful. Keep insulation clean of dirt and grime. Slide the elbow connector onto the cable with a back-and-forth twisting motion. Wipe off all excess lubricant.

  8. Align Elbow and Thread Probe

    Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe must turn freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  9. Connect Concentric Neutral Wires

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs and/or rolling the seal down. Twist all neutral wires and connect them to ground using an appropriate connector. Provide adequate slack in wires for elbow operation.

  10. Lubricate and Connect Elbow to Bushing

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. DO NOT OPERATE BY HAND.

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