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Overview
- 25kV, 200 Amp Loadbreak Elbow Connector
- Integrated Test Point for safe voltage testing
- Accommodates .805" - 1.060" cable insulation diameter
- Designed for #1 Stranded Wire
- Bi-Metal Compression Lug for secure connection
Specifications
Amperage Rating | 200 A |
Application | 200 kV, 200 Amp |
Color | Black |
Conductor Range | #1 STR/COMPR AWG , 1/0 SOL/COMPT AWG |
Environmental Conditions | All Weather Conditions |
Insulation | True |
Material | Housing - EPDM-Rubber |
Size | 9.03 inch (299.4 mm) X 8.20 inch (208.3 mm) not including probe, 2.86 inch (72.6 mm) Diameter |
Special Features | 28kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 28 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 2.3100 L |
Package Weight (Metric) | 1.0480 kg |
262LR-E5230-SG2
25kV, 200 Amps, Loadbreak Elbow, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Conductor, Conductor Size #1 Stranded/Compressed, 1/0 Solid/Compact. With Test Point. 200ECS-G2 Jacket Seal and Grounding Kit Included. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.
262LR-C5230-S
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS Jacket Seal Included.262LR-C5230-SG3
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS-G3 Jacket Seal and Grounding Kit Included.262LR-C5220
28kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.262LR-C5220-S
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS Jacket Seal Included.262LR-C5210
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #3 Stranded Wire Size, Bi-Metal Compression Lug.
162LR-D5270
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression LugFrequently Asked Questions
What is the voltage rating of this elbow connector?
The ABB 262LR-C5230 loadbreak elbow connector has a voltage rating of 25kV.
What is the current rating for this connector?
This loadbreak elbow connector is rated for 200 Amps.
What cable insulation diameters does this connector support?
The connector is designed to fit cable insulation diameters ranging from .805 inches to 1.060 inches.
What type of wire is this connector designed for?
This connector is specifically designed for #1 stranded wire.
What type of lug does the connector use?
The ABB 262LR-C5230 features a bi-metal compression lug for secure connections.
Does this connector have a test point?
Yes, this loadbreak elbow connector includes an integrated test point for voltage testing.
How to Install the 262LR Loadbreak Elbow Connector
This guide provides step-by-step instructions for the safe installation and initial setup of the 262LR Loadbreak Elbow Connector, including cable preparation, assembly, and grounding procedures.
Estimated time: 1h 30m
Tools needed:
Cable strippers, Wire brush, Crimp tool (as per lug chart), Probe wrench, Hotstick (for operation), Vinyl tape
Supplies needed:
262LR Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, do not substitute), UD Cable (appropriate type), No. 14 AWG (2.5mm) copper wire (for grounding), Appropriate connector (for neutral wires), Cold shrink tube (if using sealing kit), Conductive copper tape (if using 200ECS-G2 kit)
- Perform Pre-Installation Checks and Safety Procedures
DANGER: Ensure all apparatus is de-energized before beginning installation or removal of parts. This product must be installed only by competent personnel trained in high voltage electrical safety. Inspect all package contents and components for damage, proper rating, and compatibility with the cable and mating products. Check the probe threads by hand-threading into the compression lug to ensure free movement. Have all required tools ready and maintain cleanliness throughout the procedure.
- Prepare the Cable for Connection
Train the cable to ensure sufficient slack for ease of operation. Provide an extra length of concentric neutral wires or grounding braid wire (24-26 inches beyond bushing centerline) for connection to the tank ground, or connect neutral wires to tank ground using a jumper or braid. Cut the excess cable squarely at the centerline of the bushing. Remove the outer jacket and/or copper tape shield to the specified length (e.g., 9-5/8 inches for jacketed cables, 7-1/8 inches of copper tape shield). Unwrap neutral or ground wires and bind them back, or wrap conductive copper tape over the end of the copper shield to hold it in place. If using a cold shrink sealing kit, slide the cold shrink tube onto the cable loose end first.
- Prepare Cable End and Install Compression Lug
Remove the shield and insulation 2-1/8 inches (55mm) from the cable end, cutting squarely and carefully to avoid nicking the conductor. Wire brush any bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor, and position it so the contact threaded hole aligns with the bushing bore. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the outside of the lug and cable. Remove the insulation shield 6-7/8 inches (175mm) from the lug end, ensuring a straight, smooth, and squared cut. Bevel the insulation end a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Complete Grounding Connections
Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires to allow for elbow operation.
- Prepare for Final Connection to Bushing
DANGER: Confirm that both the transformer and the elbow are DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. The elbow is now ready to be connected to the bushing using a full insulated 'hotstick' type tool, following the operating instructions for energized or de-energized connection as appropriate for your system.
Frequently Asked Questions about ABB - Installation Products
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