ABB - Installation Products 161LRJS-B-5230 - 15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
ABB - Installation Products

161LRJS-B-5230

UPC: 075114213226


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Overview

The ABB 161LRJS-B-5230 is a 15 kilovolt, 200 ampere loadbreak elbow connector designed for underground distribution systems. It accommodates cable insulation diameters from 0.635 inch to 0.905 inch, making it suitable for medium-voltage applications in utility, industrial, and commercial installations. This elbow features a sealing jacket that provides environmental protection against moisture, dust, and contaminants, ensuring long-term reliability in outdoor or underground environments. The bi-metal compression lug is engineered to terminate compressed stranded or solid conductors ranging from #1 AWG to 1/0 AWG, or 42.41 square millimeters, offering compatibility with common cable sizes in distribution networks. Rated for 15 kV class systems, the connector supports loadbreak operations, allowing safe connection and disconnection under load conditions without interrupting service. Its compact design and molded construction facilitate easy installation in confined spaces, such as pad-mounted transformers, switchgear, and junction boxes. The ABB 161LRJS-B-5230 is manufactured by ABB Installation Products, a trusted provider of electrical connection solutions. It meets industry standards for medium-voltage elbow connectors and is suitable for use in ANSI/IEEE C119.4 compliant systems.
  • 15 kV rated loadbreak elbow connector
  • 200 amp continuous current rating
  • Sealing jacket for environmental protection
  • Bi-metal compression lug fits #1/Solid 1/0 AWG or 42.41 mm² conductors
  • Accommodates cable insulation diameters from 0.635" to 0.905"

Specifications

Amperage Rating
200 A
Application
The 161LRJS is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection. Built in Cable Jacket Seal
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector and Jacket Seal
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.1900 L
Package Weight (Metric)
0.9930 kg
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed/Stranded #1 or Compacted/Solid 1/0 or mm2 Compact 50. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K655LR-J0230-SG3

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed/Stranded #1 or Compacted/Solid 1/0 or mm2 Compact 50. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

161LRJS-B-5220

15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

161LR-D5270

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67.

161LRJS-B-5210

15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.

161LR-D5250

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

161LR-D5240

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.

161LR-D5260

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.

Frequently Asked Questions

Is an optional integral jacket seal available?

Yes, the enhanced Elastimold 200 amp loadbreak elbow offers an optional integral jacket seal.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow available in 15 kV and 25 kV series, designed for switching operations.

What safety features does the enhanced elbow include?

It includes improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What standards and certifications does the elbow meet?

The enhanced Elastimold 200 amp loadbreak elbow is IEEE 386 compliant and has ANSI certification. It also has Rural Utilities Service (RUS) acceptance.

Does the enhanced elbow have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

How does the enhanced elbow offer increased flexibility?

It offers additional sizes, improved wider cable ranges, an easy order system, and an optional integral jacket seal.

How does the elbow reduce life cycle costs?

It is optimized for switching operations, offers lifetime ease of operation and non-stick performance with Elastimold bushings, and has an improved seal system.

What is the purpose of the rigid probe support?

The rigid probe support ensures proper switching and easy probe installation.

What material is the pulling eye made from?

The pulling eye is made from robust stainless steel, promoting durable hotstick control.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow available in 15 kV and 25 kV series, designed for switching operations.

How to Install the 161LRJS Loadbreak Elbow Connector

This guide provides step-by-step instructions for the safe and proper installation of the 161LRJS Loadbreak Elbow Connector, including cable preparation, assembly, and connection to a bushing or accessory device.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Crimp tool, Wire brush, Hotstick, Suitable voltage sensing device, Wire strippers, Utility knife

Supplies needed:

161LRJS Elbow Connector Housing, Compression Lug, Probe, Supplied Lubricant, Mastic sealing strips, Vinyl tape, No. 14 AWG Copper wire, Neutral wire connector, HV Insulated caps (if needed)

  1. Prepare for Installation and Safety Checks

    Before starting, ensure all apparatus is de-energized to prevent serious injury or fatality. Verify all package contents are complete and undamaged, checking for proper fit with cable and mating products. Thread the probe into the compression lug to check for resistance; replace damaged components if encountered. Have all required tools at hand and maintain cleanliness throughout the procedure. If the product came with shipping covers, remove them and replace with appropriate HV insulated caps or connectors before energizing.

  2. Cable Training and Preparation

    Train the cable to ensure sufficient slack for operation. Mark the bushing centerline and pull extra cable 24-26 inches beyond it. Remove the outer jacket 7 3/4 to 8 inches back from the centerline. Unwrap neutral wires past the bushing centerline and cut the cable squarely at the centerline. Wrap one mastic strip around the jacket, stretching slightly. Bend all neutral wires back over the mastic and press them in. Wrap a second mastic strip, overlapping the neutral wires, and use a third if needed to build up the diameter. Cover all mastic with vinyl tape. Remove the insulation shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Align the lug's threaded hole with the bushing bore and crimp according to the supplied chart, rotating 180 degrees for each successive crimp. Carefully wipe excess inhibitor. Remove the insulation shield as shown in the template, beveling the insulation end 1/8 inch maximum. Thoroughly clean the insulation to remove all traces of conductive residue.

  3. Elbow Assembly

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Keep the insulation clean. Slide the elbow connector onto the cable using a back-and-forth twisting motion and wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  4. Concentric Neutral Connection

    Pull the hood over the concentric neutral seal area on the cable by pulling the tabs or rolling the seal down. Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow, twisting tightly without damaging the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation.

  5. Connect Elbow to Bushing and Perform Voltage Test

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. ONLY LUBRICATE IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Using a fully insulated hotstick tool, connect the elbow to the bushing with a fast, firm, straight motion, ensuring the internal lock engages. Do not operate by hand. If using a 162LRJS with a test point, remove the test point cap with a hotstick, peeling it off at an angle. Use a suitable sensing device designed for capacitive test points to determine if the circuit is energized; do not use conventional voltage measuring equipment. WARNING: Treat the elbow as energized until the 'no voltage' indication is confirmed by other means, as contamination or incorrect equipment can provide false readings. After testing, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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