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Overview
- 15KV, 200 Amp continuous current rating
- Accommodates cable insulation diameters from 0.890" to 1.220"
- Bi-metal compression lug for 3/0 to 4/0 AWG conductors (85.01 mm²)
- Available in copper or bi-metal lug configurations
- Part of ABB's 15KV loadbreak elbow series for medium-voltage systems
Specifications
Amperage Rating | 200 A |
Application | The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems |
Color | Black |
Conductor Range | 3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal, Polyethylene |
Series | 161 Series |
Size | 0.890-1.220 inch (cable insulation diameter) |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
K655YSR-H0260
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95.
161LR-C5260
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.161LR-C5270
15KV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.161LR-C5230
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.161LR-C-5240
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.161LR-C5220
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.161LR-B5270
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.Frequently Asked Questions
What is the maximum cable insulation diameter for this elbow?
The ABB 161LR-D5260 loadbreak elbow is designed to accommodate cable insulation diameters ranging from 0.890 inches to 1.220 inches.
What conductor sizes can be used with this loadbreak elbow?
This elbow is compatible with compressed stranded conductors from 3/0 AWG to 4/0 AWG, or solid conductors up to 4/0 AWG. This equates to 85.01 mm² in metric sizing.
What is the current rating of the ABB 161LR-D5260?
The ABB 161LR-D5260 loadbreak elbow has a continuous current rating of 200 Amps.
What voltage class is this loadbreak elbow rated for?
This loadbreak elbow is rated for 15KV applications.
What type of lug does the 161LR-D5260 use?
The 161LR-D5260 features a bi-metal compression lug for reliable conductor connection.
How to Install 161LR and 162LR Loadbreak Elbow Connectors
This guide outlines the safe installation and initial setup of 161LR and 162LR Loadbreak Elbow Connectors, covering cable preparation, compression lug installation, elbow assembly, and grounding procedures for various UD cable types.
Estimated time: 1h 30m
Tools needed:
Probe Wrench, Hotstick (full insulated live-line tool), Wire brush, Crimp tool (refer to lug's crimp chart), Suitable sensing device (for capacitive test points), Vinyl tape (if applicable for cable type)
Supplies needed:
Lubricant (supplied, do not substitute), Compression Lug (supplied), Probe (supplied), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector (for neutral wires), Cold shrink tube (if using sealing kit), Conductive copper tape (if using sealing kit), Silicone lubricant (for test point cap)
- De-energize and Inspect Components
DANGER: Ensure all apparatus is de-energized during installation or removal of parts. Do not touch or move energized products. Inspect package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check probe threads by hand-threading into the compression lug; it must turn freely for approximately four turns before becoming snug. If resistance is encountered, check for damage and replace the component.
- Prepare the Cable for Termination
Train the cable to ensure adequate slack for ease of operation. Prepare concentric neutral wires or grounding braid wire for connection to tank ground, ensuring extra length as per cable type (e.g., 24-36 inches beyond the bushing centerline for non-jacketed concentric neutral). Cut the cable squarely at the bushing centerline. Remove the outer jacket (if applicable), copper tape shield (if applicable), and insulation shield according to the cable type and specified measurements (e.g., 9-5/8" jacket, 7-1/8" copper tape, 6-7/8" insulation shield). Remove 2-1/8" (55mm) of insulation from the cable end, cutting squarely without nicking the conductor. Bevel the insulation end 1/8" (5mm) maximum. Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Install the Compression Lug
Wire brush bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp, following the crimp chart packaged with the lug. Carefully wipe any excess inhibitor from the outside of the lug and cable.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE, as other lubricants may be harmful. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Ground the Elbow and Neutrals
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to the instructions supplied with that kit to complete the installation.
- Prepare for Connection and Perform Voltage Test (162LR only)
CONFIRM THAT TRANSFORMER AND ELBOW ARE DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. For 162LR (with test point): Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device, made for use with separable connectors with capacitive test points, to determine if the cable is energized. Treat the elbow as energized until the 'no voltage' test point indication is confirmed by other means. After testing, clean the inside surface of the cap, lubricate with silicone lubricant, and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
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