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Overview
- Voltage rating: 15kV, current rating: 200 Amp
- Cable insulation diameter range: 0.805" to 1.060"
- Conductor size: 3/0 AWG compressed stranded or 4/0 AWG solid (85.01 mm²)
- Bi-metal compression lug for enhanced conductivity and corrosion resistance
- Loadbreak capability for safe connection/disconnection under load
Specifications
Amperage Rating | 200 A |
Application | The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems |
Color | Black |
Conductor Range | 3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG |
Environmental Conditions | Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water |
Insulation | True |
Material | Housing - EPDM-Rubber |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 10.5 IN x 19.12 IN x 12.5 IN |
Package Dimensions (L x W x H) | 26.67 cm x 48.5648 cm x 31.75 cm |
Package Weight (Imperial) | 2.0800 L |
Package Weight (Metric) | 0.9440 kg |
K655YSR-H0260
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95.
161LR-C5270
15KV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.161LR-C5230
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.161LR-C-5240
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.161LR-C5220
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.161LR-B5270
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.161LR-B5260
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.Frequently Asked Questions
What is the enhanced Elastimold product?
It is an enhanced Elastimold 200 amp loadbreak elbow for 15 kV and 25 kV series, designed for easier switching operations.
How does the enhanced design improve flexibility?
It offers additional sizes, improved wider cable ranges, an easy order system, and an optional integral jacket seal.
Is an integral jacket seal available for the elbow?
Yes, the enhanced Elastimold loadbreak elbow offers an optional integral jacket seal.
What material is used for the pulling eye?
The pulling eye is made of robust stainless steel, promoting durable hotstick control.
How does the product reduce life cycle costs?
It is optimized for switching operations, offers lifetime ease of operation, a non-stick interface with Elastimold bushings, and an improved seal system.
What is the significance of RUS acceptance for this product?
RUS acceptance from the U.S. Department of Agriculture (USDA) authorizes its use in rural infrastructure construction and improvements.
What certifications does the enhanced loadbreak elbow have?
The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.
What safety features are incorporated into the elbow?
It includes improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.
What are the voltage ratings for this loadbreak elbow?
The enhanced Elastimold loadbreak elbow is designed for 15 kV and 25 kV applications.
What is the function of the rigid probe support?
The internal rigid probe support ensures proper switching and easy probe installation.
How to Install 161LR/162LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe installation and initial setup of 161LR and 162LR Loadbreak Elbow Connectors, including cable preparation, assembly, grounding, and connection to a mating bushing or accessory device.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Cable stripping tools, Wire brush, Crimp tool (for compression lug), Probe wrench (supplied with kit), Hotstick tool (insulated live-line tool), Suitable sensing device (for capacitive test point, 162LR only)
Supplies needed:
161LR or 162LR Elbow Connector Kit (includes housing, compression lug, probe, lubricant), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector for neutral wires, Silicone lubricant (for test point cap, 162LR only)
- Ensure Safety and Inspect Components
DANGER: All apparatus must be de-energized during installation or removal of parts. This product must be installed only by competent personnel trained in high voltage safety practices. Inspect all kit contents for completeness and damage. Check components for proper fit with the cable and mating products. Thread the probe into the compression lug by hand to check for resistance; replace if damaged.
- Prepare the Cable for Termination
Train the cable to ensure adequate slack for operation. Cut the cable squarely at the bushing centerline. Refer to your specific cable type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield) in the full instructions to remove the outer jacket and/or shield to the specified lengths. Remove 2-1/8” (55mm) of shield and insulation from the cable end, taking care not to nick the conductor. Wire brush bare aluminum conductors thoroughly.
- Install Compression Lug and Prepare Insulation
Immediately install the compression lug onto the wire-brushed conductor. Rotate the lug to spread the inhibitor. Position the lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the manufacturer's chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor. Remove the insulation shield 6-7/8” (175mm) from the cable end. Bevel the insulation end a maximum of 1/8” (5mm). Thoroughly clean the insulation to remove all traces of dirt or inhibitor.
- Assemble the Elbow Connector Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Ground the Elbow and Neutral Wires
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, being careful not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for future elbow operation.
- Connect the Elbow to the Mating Bushing
DANGER: CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick tool to the loadbreak connector pulling eye. Insert the probe tip approximately 2” (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. DO NOT OPERATE BY HAND.
- Perform Voltage Test (162LR Only)
If using a 162LR connector with a test point, you can determine if the circuit is energized. Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device made for capacitive test points and follow its manufacturer’s directions. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means. After testing, clean the inside of the cap, lubricate with silicone lubricant, and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.