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Overview
- 15KV voltage rating for medium-voltage applications
- 200 Amp current rating with 33.62 mm² conductor size
- Bi-metal compression lug for copper-aluminum compatibility
- Cable insulation diameter range: 0.805" to 1.060"
- Compatible with #2 or #1 AWG compressed stranded or solid conductors
- Loadbreak design enables safe energized connections/disconnections
- Hot-stick operation for fault isolation and maintenance
- Part of ABB Installation Products line for underground distribution
Specifications
Amperage Rating | 200 A |
Application | The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems |
Color | Black |
Conductor Range | #2 STR/COMPR AWG , #1 SOL/COMPT AWG |
Current Rating | 200 A |
Environmental Conditions | Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water |
Insulation | True |
Material | Bi-Metal Compression Lug |
Material | Housing - EPDM-Rubber |
Series | 161LR |
Size | Cable Insulation Diameter 0.805 inch to 1.060 inch |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector |
Voltage Rating | 15 kV |
Voltage Rating | 15kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
K655LR-F5220
25kV, 600 Amp, Deadbreak Elbow, No Sealing Kit, without Test Point, Cable Insulation .640-.820 inches, Bi-Metal Lug, Conductor Size AWG Compressed/Stranded #2 or Compacted/Solid #1 or mm2 Compact 35.
161LR-B5270
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.161LR-B5260
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.161LR-D5230
15kV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter .890-1.220 inches, Bi-Medal Lug, Conductor Size #1 AWG Stranded Compressed or 1/0 AWG Compact/Solid. No Sealing Kit.161LR-C5270-SG3
15kV, 200 Amp, Loadbreak Elbow with Sealing Kit, No Test Point. Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0. 200ECS-G3 Jacket Seal and Grounding Kit Included.161LR-C5250
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.161LR-B5250
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.Frequently Asked Questions
What standards and certifications does the product meet?
The product is IEEE 386 compliant, has ANSI certification, and RUS acceptance.
What type of seal system does the elbow use?
It features an improved seal system for traditional and jacket seal options.
Does the elbow maintain ease of operation over time?
It offers lifetime ease of operation and remains non-stick when used with Elastimold bushings.
Is the elbow optimized for switching operations?
Yes, the enhanced Elastimold loadbreak elbow is optimized for switching operations.
Is an optional integral jacket seal available?
Yes, an optional integral jacket seal is available for the product.
Are there different sizes and cable ranges?
Yes, additional sizes are available, and it offers improved wider cable ranges.
How many grounding eye positions are available?
The design includes dual grounding eye positions.
What type of pulling eye is included?
The elbow features a robust stainless-steel pulling eye.
Does the elbow have a no-stick interface?
Yes, it has a no-stick interface when used with Elastimold bushings, tested by NEETRAC.
What are the voltage ratings for the loadbreak elbow?
The loadbreak elbow is available for 15 kV and 25 kV series applications.
How to Install 161LR/162LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe and proper installation of 161LR and 162LR Loadbreak Elbow Connectors, including cable preparation, elbow assembly, and initial connection to a bushing.
Estimated time: 45m
Tools needed:
Probe Wrench, Crimp tool, Wire brush, Wire strippers/Cable preparation tools, Hotstick, Vinyl tape (if applicable for cable type)
Supplies needed:
161LR or 162LR Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), UD cable (appropriate type for the connector), Copper wire (No. 14 AWG / 2.5mm) for grounding, Appropriate connector for neutral wires, Optional: Cable sealing kit (e.g., 200ECS, 200ECS-G1, 200ECS-G2, 200ECS-G3), Optional: Conductive copper tape (if using G2/G3 kit)
- Perform Initial Safety Checks and Component Verification
DANGER: De-energize all apparatus in the work area before beginning installation. Inspect all components for damage, proper rating, and compatibility with mating parts. Verify package contents are complete and undamaged. Check the probe threads by hand-threading into the compression lug; replace if any resistance is encountered prior to full assembly.
- Prepare Cable for Training and Neutral Management
Train the cable to ensure adequate slack for ease of operation. Based on your specific cable type (non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the detailed instructions in the documentation to prepare the cable end, manage neutral or drain wires, and apply any necessary sealing kits. Ensure an extra length of concentric neutral wires or grounding braid wire is available for connection to tank ground.
- Prepare Cable End for Lug Installation
Remove 2-1/8 inches (55mm) of the shield and insulation from the cable end, ensuring a square cut and taking care not to nick the conductor. Wire brush bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor, and position it so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor from the outside of the lug and cable.
- Complete Cable Insulation Preparation
Remove the insulation shield as indicated in the cable cut-back diagram, and bevel the insulation end a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Assemble Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; DO NOT SUBSTITUTE. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Ground the Elbow and Connect Neutrals
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to the instructions supplied with that kit to complete the installation.
- Connect Elbow to Bushing Plug
CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
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What industries and applications are Thomas and Betts products used for?
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What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.