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ABB - Installation Products 161LR-C5230 - 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

ABB Installation Products 161LR-C5230 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch.…

UPC: 075114236225


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Overview

The ABB 161LR-C5230 15kV 200A Loadbreak Elbow is a medium-voltage cable termination solution designed for reliable power distribution systems. This loadbreak elbow accommodates cable insulation diameters from 0.805 inches to 1.060 inches, making it compatible with a wide range of medium-voltage cables in industrial and utility applications. The integrated bi-metal compression lug ensures secure, corrosion-resistant connections for compressed stranded conductors from AWG #1 up to solid 1/0 (42.41 mm²), providing excellent electrical conductivity and mechanical strength. Engineered for 15kV systems with a 200 Amp continuous current rating, this loadbreak elbow delivers dependable performance in loadbreak switching applications. The bi-metal construction of the compression lug combines copper and aluminum to prevent galvanic corrosion while maintaining optimal current transfer. This design eliminates the need for additional transition fittings when connecting aluminum conductors to copper equipment, reducing installation time and potential failure points. The 161LR-C5230 is part of ABB's Installation Products line, specifically designed for medium-voltage power distribution networks where safe, loadbreak-capable connections are required. Its robust construction prioritizes electrical integrity and mechanical durability in harsh operating environments. The loadbreak feature allows for safe connection and disconnection under load conditions, minimizing downtime during maintenance operations. Key specifications include: - Voltage rating: 15kV - Current rating: 200 Amps - Cable insulation diameter range: 0.805" - 1.060" - Conductor compatibility: AWG #1 stranded compressed to solid 1/0 (42.41 mm²) - Lug type: Bi-metal compression - Catalog number: 161LR-C5230 This loadbreak elbow is ideal for use in pad-mounted transformers, switchgear, and other medium-voltage distribution equipment where reliable, loadbreak-capable terminations are essential for system safety and operational efficiency.
  • 15kV voltage rating with 200 Amp continuous current capacity
  • Accommodates cable insulation diameters from 0.805" to 1.060"
  • Bi-metal compression lug for #1 to 1/0 AWG compressed stranded or solid conductors (42.41 mm²)
  • Loadbreak capability for safe connection/disconnection under load
  • Designed for medium-voltage power distribution systems

Specifications

Amperage Rating
200 A
Application
The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Connection Type
Compression Lug
Current Rating
200 A
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Material
Bi-Metal, Poly
Material
Bi-Metal Compression Lug
Series
161LR
Size
Cable Insulation Diameter 0.805 inch to 1.060 inch
Size
0.805-1.060 inch insulation diameter, AWG #1 to 1/0 (42.41 mm²) conductor
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector
Voltage Rating
15 kV
Voltage Rating
15000 V
Voltage Rating
15kV
Package Dimensions (L x W x H)
10.5 IN x 19.12 IN x 12.5 IN
Package Dimensions (L x W x H)
26.67 cm x 48.5648 cm x 31.75 cm
Package Weight (Imperial)
2.0700 L
Package Weight (Metric)
0.9390 kg
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.

K656YSR-H0230

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

161LR-C-5240

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

161LR-C5220

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

161LR-B5270

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.

161LR-B5260

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.
15kV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter .890-1.220 inches, Bi-Medal Lug, Conductor Size #1 AWG Stranded Compressed or 1/0 AWG Compact/Solid. No Sealing Kit.

161LR-D5230

15kV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter .890-1.220 inches, Bi-Medal Lug, Conductor Size #1 AWG Stranded Compressed or 1/0 AWG Compact/Solid. No Sealing Kit.
15kV, 200 Amp, Loadbreak Elbow with Sealing Kit, No Test Point. Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0. 200ECS-G3 Jacket Seal and Grounding Kit Included.

161LR-C5270-SG3

15kV, 200 Amp, Loadbreak Elbow with Sealing Kit, No Test Point. Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0. 200ECS-G3 Jacket Seal and Grounding Kit Included.

Frequently Asked Questions

What standards and certifications does this product meet?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

How is the no-stick interface achieved with this elbow?

The no-stick interface is achieved when the enhanced Elastimold 200 amp loadbreak elbow is used with Elastimold bushings.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for both 15 kV and 25 kV applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced loadbreak elbow for 15 kV and 25 kV systems, designed to make switching operations easier for end users.

What standards and certifications does this product meet?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

How is the no-stick interface achieved with this elbow?

The no-stick interface is achieved when the enhanced Elastimold 200 amp loadbreak elbow is used with Elastimold bushings.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for both 15 kV and 25 kV applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced loadbreak elbow for 15 kV and 25 kV systems, designed to make switching operations easier for end users.

How is the no-stick interface achieved with this elbow?

The no-stick interface is achieved when the enhanced Elastimold 200 amp loadbreak elbow is used with Elastimold bushings.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for both 15 kV and 25 kV applications.

How to Install the 161LR Loadbreak Elbow Connector

This guide outlines the essential steps for safely installing the 161LR Loadbreak Elbow Connector, covering cable preparation, component assembly, and grounding procedures for various UD cables.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Wire brush, Crimp tool, Probe wrench, Hotstick tool

Supplies needed:

Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), Vinyl tape, Cold shrink tube (if applicable), Copper tape (if applicable), No. 14 AWG (2.5mm) copper ground wire, Appropriate neutral wire connector

  1. Prepare Cable for Connection

    DANGER: Ensure all apparatus is de-energized before beginning installation. Inspect all package contents and components for damage and compatibility. Train the cable to ensure adequate slack. Depending on your cable type (non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the specific instructions in the product manual to unwrap/bind neutral/drain wires, cut the cable squarely, and remove the outer jacket and/or copper tape shield as specified in the documentation. If using a sealing kit, slide the cold shrink tube onto the cable.

  2. Prepare Conductor and Insulation

    Remove the shield and insulation 2-1/8 inches (55mm) from the cable end, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Align the lug's threaded hole with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off excess inhibitor. Remove the insulation shield as shown in the diagram, and bevel the insulation end 1/8 inch (5mm) maximum. Thoroughly clean the insulation.

  3. Assemble Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  4. Connect Grounding Wires

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires to allow for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions to complete the grounding installation.

  5. Connect Elbow to Bushing Plug

    DANGER: CONFIRM that both the transformer and the elbow are DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick tool to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface. DO NOT OPERATE BY HAND.

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What technical support does Thomas and Betts offer?

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