ABB Installation Products 15PCJ1F2230 15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter…
UPC: 783786638284
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Overview
- 15kV Power Cable Joint Style 1
- Single Piece Housing for easy installation
- Accommodates Cable Insulation Diameter: 0.640" - 0.820"
- Suitable for Copper Conductors: AWG Stranded #1 / Solid 1/0
- ABB Installation Products quality
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | #1 STR AWG , 1/0 SOL AWG |
Connection | Compression |
Insulation | Yes |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Size | 14-3/8 inch long |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
15PCJ1F1250-1230
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.15PCJ1F2240
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Copper Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.15PCJ1F2270
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Copper Conductor. Conductor Size AWG Stranded 4/0 /Solid 250.15PCJ1F2220
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Copper Conductor. Conductor Size AWG Stranded #2/Solid #1.15PCJ1F2210
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Copper Conductor. Conductor Size AWG Stranded #3/Solid #2.15PCJ1F1240
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.15PCJ1F1210
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #3/Solid #2.15PCJ1F1230
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.Frequently Asked Questions
What is the insulation diameter range for this cable joint?
This ABB 15kV Power Cable Joint Style 1 accommodates cable insulation diameters from 0.640 inches to 0.820 inches.
What type of conductors can be used with this joint?
This joint is designed for copper conductors, specifically AWG Stranded #1 or Solid 1/0.
What is the voltage rating of this cable joint?
The product is rated for 15kV power applications.
What is the housing style of this ABB cable joint?
This ABB 15kV Power Cable Joint features a single-piece housing.
How to Install the 15PCJ1F2230 Single Core Joint
This guide provides detailed instructions for the safe and proper installation of the 15PCJ1F2230 single core joint on extruded solid dielectric cables. It covers cable preparation, conductor splice installation, and joint housing assembly. Ensure all apparatus are de-energized before beginning.
Estimated time: 2h
Tools needed:
Cable stripping tools, Measuring tape or ruler, Beveling tool, Wire brush, Crimping tool, Deburring tool, Cleaning solvent, Clean cloth, Soldering iron and supplies (or Constant force spring tool), Sanding paper or sanding tool, Heat gun
Supplies needed:
Joint Housing, PVC tape, Conductor splice (compression connector), Lubricant (supplied with kit), Flat copper braid, Mastic tape, Heat shrink tubing
- Prepare Cables: Remove Jacket and Metallic Shield
DANGER: All apparatus must be de-energized during installation. Train the cables into their final position, leaving approximately 5mm between them. Store the heat shrink tubing on either cable. Remove the jackets of both cables to the specified 'A' dimension. Carefully remove the cable metallic tape screen for the 'B' dimension shown, and secure the ends with PVC tape. Do not overlap the PVC tape onto the non-metallic screen.
- Remove Non-Metallic Screen and Prepare Insulation
WARNING: DO NOT NICK, CUT OR DAMAGE THE INSULATION SURFACE OR CONDUCTOR STRANDS. Carefully remove the cable non-metallic screen from both cables to the 'D' dimension. Bevel the edge of Cable 1. Cut the insulation to the conductor to the 'E' dimension from the end of both cables, but DO NOT remove the insulation. Install a PVC tape marker on Cable 2 to the 'B' dimension to locate the splice later.
- Temporarily Store the Joint Housing
Apply one layer (half-lapped) of PVC tape over the metallic screen, starting at the jacket and extending 10mm beyond the metallic screen end. Install a different color PVC tape marker on Cable 1 to the 'B' dimension. Lubricate both cable entrances of the splice housing. Clean and lubricate the insulation, cable non-metallic screen, and PVC taped portion of the cable metallic tape screen on Cable 1. WARNING: Cover all sharp edges of the metallic screen with PVC tape to prevent damage to the joint housing. Store the housing onto Cable 1 up to the jacket; DO NOT store it on the exposed metallic tape shield.
- Remove Cable Insulation
Remove the cable insulation from both cables to the 'E' dimension. WARNING: DO NOT CUT OR NICK THE CABLE INSULATION OR CONDUCTOR during this process.
- Install the Conductor Splice
Wire brush the exposed conductors of both cables. Immediately insert both conductors into the conductor splice, ensuring they are fully seated. DO NOT CRIMP yet. Check the distance between insulations; if it exceeds the 'Before Crimping' 'F' dimension, stop and review instructions. Crimp the conductor splice according to the provided crimp chart. Remove any sharp protrusions or burrs and clean metal chips from the assembly area. Wipe off excess inhibitor. Recheck the distance between insulations; if it exceeds the 'After Crimping' 'F' dimension, stop and review instructions.
- Clean and Lubricate Core Surfaces
WARNING: REMOVE ALL CONTAMINANTS FROM THE SURFACE OF THE INSULATION. Clean the conductor, connector, and Cable 2 insulation surfaces with cleaning solvent and a clean cloth, always wiping towards the screen end. Lubricate cable insulation surfaces using the supplied lubricant, wiping toward the screen end to create a build-up or ramp of lubricant at the edge of the non-metallic screen.
- Position the Joint Housing
Slide the joint housing over the crimp connector into its final position. Measure the distance 'X' between the joint housing and the PVC tape marker on each side; ensure 'X' is equal on both sides. Remove the PVC tape applied in Step 3 to expose 25mm of copper tape.
- Restore the Screen
Wrap flat copper braid around each joint housing, continuing the ends over the metallic tape screen for 20mm on each side. Attach each end of the copper braid to the metallic tape screen by either soldering or using a constant force spring.
- Restore the Outer Jacket
Lightly sand the outer surface of the jacket of both cables for a distance of 130mm. Heat both sanded areas for approximately 15 seconds; WARNING: DO NOT BURN CABLES. Wrap two layers of mastic tape at the edge of the jacket on both cables. Position the heat shrink from Cable 1 over the center of the assembly and shrink it, starting at the center and working toward the ends.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.