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ABB - Installation Products K655DLR-P0380 - 15/25kV, Deadbreak, 600 Series Direct Test Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Compression Lug. Conductor Size Compressed/Stranded 700 to 750 kcmil or Compacted/Solid 900 kcmil.

ABB Installation Products K655DLR-P0380 15/25kV, Deadbreak, 600 Series Direct Test Elbow with Insulated Plug, Cap, Stud, Lug and…

UPC: 075114399258


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB 15/25kV Deadbreak Elbow, SKU K655DLR-P0380, is a critical component for high-voltage electrical distribution systems. Designed for 600 Series applications, it features a direct test capability and comes complete with an insulated plug, cap, stud, lug, and cable adapter. The elbow is engineered to accommodate cable insulation diameters ranging from 1.725 inches to 1.935 inches, ensuring a precise fit for specified cable types. The integrated aluminum compression lug provides secure and reliable termination. This lug is suitable for conductor sizes of 700 to 750 kcmil for compressed/stranded conductors, or 900 kcmil for compacted/solid conductors. The deadbreak design ensures safety during connection and disconnection by isolating the energized conductor. Key Specifications: * Voltage Rating: 15/25kV * Series: 600 Series * Cable Insulation Diameter Range: 1.725" - 1.935" * Lug Type: Aluminum Compression * Conductor Size (Compressed/Stranded): 700 - 750 kcmil * Conductor Size (Compacted/Solid): 900 kcmil * Included Components: Insulated Plug, Cap, Stud, Lug, Cable Adapter * UNSPSC Code: 39121421 This deadbreak elbow is essential for reliable power delivery in utility, industrial, and commercial sectors where safe and efficient cable termination is paramount. Manufacturer: ABB - Installation Products.
  • 15/25kV Voltage Rating for robust power distribution.
  • 600 Series Deadbreak Elbow with direct test capability.
  • Accommodates cable insulation diameters from 1.725" to 1.935".
  • Aluminum compression lug for 700-750 kcmil (compressed/stranded) or 900 kcmil (compacted/solid) conductors.
  • Complete kit includes insulated plug, cap, stud, lug, and cable adapter.

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amps
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Connection
Compression
Environmental Conditions
All Weather Conditions, Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Housing - EPDM-Rubber
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators. Direct conductor test point equipped elbow
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Direct Test Elbow Connector
Voltage Rating
15 to 25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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K656CY-L0380

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug with Cap, Stud, Shear Bolt Lug, Cable Adapter and lubricant. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size 3/0 AWG Stranded or Compressed or Solid or Compact to 500 kcmil Stranded or Compressed or Solid or Compact.

K655LR-LAC02

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug with Cap, Stud, Shear Bolt Lug, Cable Adapter and lubricant. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size 3/0 AWG Stranded or Compressed or Solid or Compact to 500 kcmil Stranded or Compressed or Solid or Compact.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size Compressed/Stranded 650 or Compact/Solid 750/800 kcmil. Cold-Shrinkable Jacket Seal with Copper Braid and Constant Force Spring Included.

K655LR-K0360-SG3

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size Compressed/Stranded 650 or Compact/Solid 750/800 kcmil. Cold-Shrinkable Jacket Seal with Copper Braid and Constant Force Spring Included.
15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug and insulated cap kit. Cable Insulation Diameter 1.370 inch to 1.630 inch. Shear Bolt Lug. Conductor Size Compressed-Stranded-Solid-Compact 500 to 750 kcmil. 200ECS Cold Shrinkable Jacket Seal Included.

656CETP-MAC03-S

15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug and insulated cap kit. Cable Insulation Diameter 1.370 inch to 1.630 inch. Shear Bolt Lug. Conductor Size Compressed-Stranded-Solid-Compact 500 to 750 kcmil. 200ECS Cold Shrinkable Jacket Seal Included.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Cable Insulation .760 to .950 inch. Aluminum Lug, Conductor Size 3/0 Stranded/Compressed or 4/0 Compact/Solid. No Sealing Kit.

K656LR-G0260

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Cable Insulation .760 to .950 inch. Aluminum Lug, Conductor Size 3/0 Stranded/Compressed or 4/0 Compact/Solid. No Sealing Kit.
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755LR-L0250

600 Amp, 35 kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size 250 - 2/0 Compressed Stranded AWG or 3/0 Compacted Solid AWG.
15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.09-1.31 inches (27.48-33.27 mm), Copper Lug, Conductor Size 270 - 4/0 Stranded/Compressed, 250 kcmil Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Standard Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter. Includes Bonding/Grounding Wire.

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K655LR-H0220

600 Amp, 15/25 kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.640 inch to 0.820 inch. Conductor Size AWG Compressed/Stranded #2 or Compacted/Solid #1 or mm2 Compact 35.

Frequently Asked Questions

What is the continuous current rating?

The continuous current rating for both 15kV and 28kV voltage classes is 600 Amps.

What items are included in the K655DLR kit?

The kit includes an elbow connector housing, copper compression lug, stud, insulated plug with cap, lubricant tubes, cable adapter, and installation instructions.

Can the elbow be installed while energized?

No, the elbow connector can only be connected or disconnected using standard hand tools and equipment in a de-energized state.

What is the impulse withstand rating for 28kV?

For the 28kV voltage class, the Basic Impulse Level (BIL) impulse withstand is 140kV (1.2 x 50 microsecond wave).

What are the 28kV operating voltage limits?

For 28kV, the maximum phase-to-ground operating voltage is 16.2kV, and the maximum phase-to-phase is 28kV.

What is the impulse withstand rating for 15kV?

For the 15kV voltage class, the Basic Impulse Level (BIL) impulse withstand is 95kV (1.2 x 50 microsecond wave).

What is the K655DLR elbow connector used for?

The K655DLR is a 15/25kV, 600 Amp deadbreak elbow connector. It incorporates the Elastimold Direct Test System for isolation, testing, and grounding.

What is the Elastimold Direct Test System (EDTS)?

EDTS is an insulated port on the separable connector providing a direct path to the conductor. It allows direct conductor voltage testing with a 600TC series meter adapter.

What are the 15kV operating voltage limits?

For 15kV, the maximum phase-to-ground operating voltage is 8.3kV, and the maximum phase-to-phase is 14.4kV.

What items are included in the K655DLR kit?

The kit includes an elbow connector housing, copper compression lug, stud, insulated plug with cap, lubricant tubes, cable adapter, and installation instructions.

How to Install K655/K675DLR Direct Test Elbow Connectors

This guide provides comprehensive instructions for the safe installation, cable preparation, and connection of K655/K675DLR Direct Test Elbow Connectors for high voltage apparatus.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Measuring tape, Wire brush (for aluminum conductors), Crimping tool, Torque wrench, Hotstick tool (for direct test port cap removal/installation)

Supplies needed:

K655/K675DLR Elbow, Cable Adapter, Compression Lug, Insulating Plug, Lubricant, Stud Prepack, Vinyl plastic tape (if applicable), Tape retainer (if applicable), Tape marker (if applicable), Ground wire (No. 14 AWG copper min.), Suitable ground connector, Waterproofing material (optional), Mating apparatus/connector

  1. Prepare for Installation and De-energize Apparatus

    Ensure all apparatus is de-energized before beginning installation. Inspect all components for damage, proper rating, and compatibility with mating parts. Gather all required tools and supplies, and maintain cleanliness throughout the procedure. Read all instructions thoroughly before starting. DANGER: All apparatus must be de-energized during installation or removal of part(s). Failure to follow these instructions will result in serious or fatal injury.

  2. Position and Prepare Cable

    Position the cable in its final assembled location, ensuring enough slack for future elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4” (45mm) from the centerline of the mating product. Clean the outer surface of the cable for a distance of 24” (610mm) or up to the bent-back concentric neutral wires. Remove the cable's outer jacket, shield, and semi-con shield according to the specific cable type and dimensions provided in the documentation (e.g., 12-3/4” for outer jacket, 9-3/4” to 10-3/4” for shields). Install any necessary tape markers or retainers. Do not cut or nick the cable insulation.

  3. Install Cable Adapter and Prepare Conductor

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and lubricate the cable insulation, working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker. Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Verify the exposed conductor length is between 4-3/8” (111mm) to 4-11/16” (119mm).

  4. Crimp Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it. Measure the 'Check Dimension' before crimping; it must be less than 6-1/2” (165mm). Crimp the compression lug following its supplied instructions, ensuring the first crimp is on the end opposite the cable adapter. Wipe off all excess inhibitor from the lug and cable adapter surface after crimping. Verify the distance from the end of the compression lug to the cable adapter is between 6-1/2” to 7-1/4” (165mm – 184mm).

  5. Install Elbow and Connect to Mating Part

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further, ensuring the cable adapter remains flush with the tape marker. Remove the tape marker. Remove protective caps from the elbow and the mating part. If the mating part is not equipped with a stud, hand tighten the supplied threaded stud into it. Clean and lubricate both the elbow and the mating part. Push the elbow onto the mating part, aligning the compression lug hole with the stud. DANGER: Do not connect or disconnect mating products while energized. Do not energize while disconnected. Failure to follow these instructions will result in serious or fatal injury.

  6. Complete Connections and Ground Cable Shield

    If connecting another mating part to the opposite end of the elbow, clean and lubricate its inner surface, insert it into the elbow, engage threads, hand tighten, and then torque according to its instructions. If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow, pushing until it snaps into place. Insert one end of a No. 14 AWG copper wire (or equivalent) through the grounding eye, twist to form a small loop, and connect to ground using a suitable connector. The cable shield must be grounded. Waterproof the cable jacket at this point to prevent moisture ingress.

  7. Perform Direct Voltage Test (Optional)

    If a direct voltage test is required, use only the appropriate direct voltage test port adapter and meter (e.g., 200TC-1, 200TC-2, 200TC-4). Refer to the separate operating instructions for the test port adapter and voltage meter/indicator for safe and accurate testing procedures. DANGER: Insertion of any object, other than the appropriate direct voltage test port adapter and meter, into the direct test port or in close proximity to it can result in electric shock which will cause serious or fatal injury.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.