ABB - Installation Products K656LR-G0260 - 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Cable Insulation .760 to .950 inch. Aluminum Lug, Conductor Size 3/0 Stranded/Compressed or 4/0 Compact/Solid. No Sealing Kit.
ABB - Installation Products

K656LR-G0260

UPC: 075114400497


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Overview

The ABB K656LR-G0260 is a 15/25kV 600 Amp Series Deadbreak Elbow with an integrated test point, engineered for reliable medium-voltage electrical connections in submersible and dead-front applications. This fully shielded elbow connector provides a safe, insulated interface for high-voltage apparatus, meeting ANSI/IEEE Standard 386 for deadbreak operations. The unit accommodates cable insulation diameters from .760 to .950 inches, supporting conductor sizes of 3/0 Stranded/Compressed or 4/0 Compact/Solid, with an aluminum lug for optimal conductivity and corrosion resistance. Key specifications include a maximum phase-to-ground operating voltage of 8.3kV (15kV class) or 16.2kV (25kV class), with a continuous current rating of 600 Amps. The elbow features a 100% peroxide-cured EPDM rubber housing for durability and environmental resistance, ensuring long-term performance in harsh conditions. The built-in capacitive test point enables safe diagnostic testing without de-energizing the system, reducing downtime and maintenance costs. Designed for compatibility with metallic tape shield or drain wire cables, the K656LR-G0260 includes an insulated plug, cap, stud, lug, and cable adapter for a complete connection solution. The product is ideal for applications requiring fully shielded, submersible cable connections, such as utility power distribution, industrial installations, and renewable energy systems. Installation is straightforward using standard hand tools, with no sealing kit required for basic configurations.
  • 15/25kV voltage class with 600 Amp continuous current rating
  • Built-in capacitive test point for safe diagnostic testing
  • Accommodates cable insulation diameters from .760 to .950 inches
  • Supports 3/0 Stranded/Compressed or 4/0 Compact/Solid conductors
  • Fully shielded, submersible EPDM rubber housing for environmental resistance

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amp Deadbreak Elbow Connection
Color
Black
Conductor Range
3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG
Connection Type
Deadbreak Elbow
Current Rating
600 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Aluminum
Material
Housing - EPDM-Rubber
Series
K656LR
Size
0.760-0.950 inch
Size
Cable Insulation .760 to .950 inch, Conductor Size 3/0 Stranded/Compressed or 4/0 Compact/Solid
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
25 kV
Voltage Rating
15/25kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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600 Amp, 15/25 kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.640 inch to 0.820 inch. Conductor Size AWG Compressed/Stranded #2 or Compacted/Solid #1 or mm2 Compact 35.

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15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575-0.740 inches (14.61-18.80 mm), Bi-Metal Lug, Conductor Size 200 - #4 Stranded/Compressed, #3 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.

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Frequently Asked Questions

What is the cable insulation range for this deadbreak elbow?

This ABB deadbreak elbow is designed to accommodate cable insulation diameters ranging from .760 to .950 inches.

What conductor sizes are compatible with the aluminum lug?

The included aluminum lug is suitable for conductor sizes of 3/0 Stranded/Compressed or 4/0 Compact/Solid.

Does this deadbreak elbow include a sealing kit?

No, a sealing kit is not included with the ABB K656LR-G0260 deadbreak elbow.

What is the amperage rating of this deadbreak elbow?

This ABB deadbreak elbow has a 600 Amp continuous current rating.

What voltage class is this deadbreak elbow designed for?

The ABB K656LR-G0260 deadbreak elbow is rated for 15/25kV applications.

How to Install K655/K675LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for installing 655/675LR and K655/K675LR deadbreak elbow connectors. These connectors create fully shielded, submersible deadfront cable connections for high voltage apparatus rated for 15kV and 25kV class systems.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush, Hotstick, Capacitive voltage sensing device, Torque wrench (for mating parts), Screwdriver

Supplies needed:

Lubricant (supplied with kit), No. 14 AWG Copper equivalent grounding wire, Suitable grounding connector, Silicone lubricant (for test point cap), Waterproofing material (for cable jacket)

  1. Ensure Safety and Inspect Components

    DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Verify that all components are complete, undamaged, and compatible with the cable and mating products. This product should only be installed by competent personnel trained in high voltage electrical equipment safety practices.

  2. Prepare the Cable

    Position the cable with enough slack for elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product. Clean the outer surface of the cable for a distance of 24 inches (610mm). Remove the outer jacket (if applicable) and prepare the cable insulation and semi-con shield to the dimensions specified in the documentation for your cable type.

  3. Install the Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  4. Prepare Conductor and Crimp Lug

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter, taking care not to nick the adapter or conductor. The exposed conductor length must be between 4-1/4 inches and 4-9/16 inches (108mm-116mm). For aluminum conductors, wire brush the conductor immediately before insertion. Fully insert the conductor into the compression lug. Measure the 'Check Dimension' before crimping (must be less than 6-3/8 inches). Crimp the compression lug according to its supplied instructions. Wipe off any excess inhibitor and verify the post-crimp distance from the lug end to the cable adapter is 6-3/8 to 7-1/8 inches (162mm-181mm).

  5. Install the Elbow

    Lubricate the cable adapter and the inside of the elbow's cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter remains flush with the tape marker; reposition if necessary. Remove the tape marker.

  6. Connect to Mating Products

    DANGER: Do not connect or disconnect mating products while energized. Do not energize while disconnected. Remove protective caps from the elbow and the mating part. If the mating part lacks a stud, hand tighten the threaded stud supplied with the elbow into it. Clean and lubricate both the elbow and the mating part with the supplied lubricant. Push the elbow onto the mating part, aligning the compression lug hole with the stud. If connecting a second mating part, clean, lubricate, insert, and torque it according to its instructions. If using an insulating plug, clean, lubricate, and push the voltage detection cap onto the elbow until it snaps into place.

  7. Ground the Cable Shield

    Insert one end of a No. 14 AWG Copper equivalent grounding wire through the grounding eye, twist to form a small loop, and connect it to ground using a suitable connector. Ensure the cable shield is grounded according to the instructions for your grounding device or an alternate method. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.

  8. Perform Voltage Test

    Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable capacitive sensing device, following its manufacturer's directions, to determine if the cable is energized. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means to prevent serious injury. After testing, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

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