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ABB - Installation Products K655DLR-L0330 - 15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation 1.180-1.465 inches, Aluminum Compression Lug, Conductor Size 500 Stranded/Compressed or 600 Solid/Compact

ABB Installation Products K655DLR-L0330 15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation 1.180-1.465 inches…

UPC: 075114257657


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655DLR-L0330 is a 15/25kV, 600 Amp direct test elbow designed for deadbreak applications in medium-voltage cable systems. This deadbreak elbow accommodates cable insulation diameters between 1.180 and 1.465 inches, making it compatible with 500 kcmil stranded/compressed or 600 kcmil solid/compact conductors. The unit features an aluminum compression lug for secure conductor termination and is engineered for reliable operation in underground distribution networks, switchgear, and pad-mounted transformers. With a deadbreak design, the K655DLR-L0330 allows for safe connection and disconnection under load without interrupting service, reducing downtime in critical infrastructure. The elbow’s compact form factor and direct test port enable efficient fault detection and maintenance without de-energizing the system. Ideal for utilities and industrial facilities requiring high-reliability medium-voltage connections, this product meets stringent electrical and mechanical performance standards for long-term durability.
  • 15/25kV rated voltage for medium-voltage applications
  • 600 Amp continuous current rating
  • Deadbreak design for safe live-line connections
  • Cable insulation compatibility: 1.180–1.465 inches
  • Aluminum compression lug for 500 stranded or 600 solid conductors

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amps
Color
Black
Conductor Range
500 kcmil , 600 kcmil
Connection
Compression
Environmental Conditions
All Weather Conditions, Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Housing - EPDM-Rubber
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators. Direct conductor test point equipped elbow
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Direct Test Elbow Connector
Voltage Rating
15 to 25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.

K655LR-J0330

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.
600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size 230 - #1 Compressed-Stranded or 1/0 Compacted Solid.

K655SR-L0230

600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size 230 - #1 Compressed-Stranded or 1/0 Compacted Solid.
25KV Straight Receptacle 600 Amps with Cable Adapter, Lug Retainer Ring and Sealing Kit. Cable Insulation Diameter 1.090-1.310 inches, Aluminum Lug, Conductor Size 500-600 kcmil. SG3 - Cold Shrinkable Seal with Copper Braid and Constant Force Spring.

K655SR-K0330-SG3

25KV Straight Receptacle 600 Amps with Cable Adapter, Lug Retainer Ring and Sealing Kit. Cable Insulation Diameter 1.090-1.310 inches, Aluminum Lug, Conductor Size 500-600 kcmil. SG3 - Cold Shrinkable Seal with Copper Braid and Constant Force Spring.
15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation 1.090-1.310 inches, Aluminum Compression Lug, Conductor Size 350 Stranded/Compressed or 400 Solid/Compact

K655DLR-K0300

15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation 1.090-1.310 inches, Aluminum Compression Lug, Conductor Size 350 Stranded/Compressed or 400 Solid/Compact
600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 350 or Compacted Solid 400 or mmSquared Compact 185.

K655SR-K-0300

600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 350 or Compacted Solid 400 or mmSquared Compact 185.
600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or Compacted Solid 250 kcmil or mmSquared Compact 125.

K655SR-H0270

600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or Compacted Solid 250 kcmil or mmSquared Compact 125.
15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation .980-1.180 inches, Aluminum Compression Lug, Conductor Size 350 Stranded/Compressed or 400 Solid/Compact

K655DLR-J0300

15/25kV, 600 Amp, Direct Test Elbow, DeadBreak, Cable Insulation .980-1.180 inches, Aluminum Compression Lug, Conductor Size 350 Stranded/Compressed or 400 Solid/Compact
15/25kV, Deadbreak, 600 Series Direct Test Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil, Compressed Stranded 350 or Solid/Compacted 400.

K655DLR-M0300

15/25kV, Deadbreak, 600 Series Direct Test Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil, Compressed Stranded 350 or Solid/Compacted 400.

Frequently Asked Questions

What voltage rating does the K655DLR-L0330 support?

The K655DLR-L0330 supports a voltage rating of 15/25kV, suitable for medium-voltage applications.

What is the maximum current rating of this elbow?

The K655DLR-L0330 has a maximum continuous current rating of 600 Amps.

What cable insulation sizes does this elbow accommodate?

The elbow is designed for cable insulation diameters between 1.180 and 1.465 inches.

What conductor sizes are compatible with this elbow?

The K655DLR-L0330 supports 500 kcmil stranded/compressed or 600 kcmil solid/compact conductors.

Is this elbow suitable for live-line connections?

Yes, the deadbreak design allows for safe connection and disconnection under load without interrupting service.

What material is used for the compression lug?

The compression lug is made of aluminum, providing lightweight yet durable termination.

Can this elbow be used in underground distribution systems?

Yes, the K655DLR-L0330 is designed for reliable operation in underground distribution networks.

How to Install the K655DLR-L0330 Direct Test Elbow Connector

Installation guide for mounting and wiring the K655DLR-L0330 direct test elbow connector. Ensure all apparatus is de-energized before beginning.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Hotstick tool, Crimping tool

Supplies needed:

Mounting screws, Terminal connectors, Lubricant, Vinyl plastic tape, Tape retainer, Tape marker, Grounding wire, Suitable connector for ground

  1. Prepare the Cable

    Position the cable in its final location with sufficient slack. For concentric neutral cable, unwind the wires. Cut the cable 1-3/4” (45mm) from the center line of the mating product. Clean the outer surface of the cable for 24” (610mm). Follow specific instructions for removing outer jacket, shield wires, flat metallic tape shield, fabric tape shield, longitudinally corrugated shield, UNISHIELD cable, lead sheath cable, or semi-con shield as applicable to your cable type. Ensure all dimensions are precise and do not nick the cable insulation.

  2. Install the Cable Adapter

    Bevel the end of the cable insulation at a 45° angle, approximately 1/4” (6mm) back. Thoroughly clean and lubricate the cable insulation, working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  3. Prepare the Conductor

    Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Ensure the length of the exposed conductor is between 4-3/8” (111mm) and 4-11/16” (119mm). If not, redo the assembly. Do not cut or nick the cable adapter or the conductor.

  4. Install the Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it into the compression lug. Measure the 'Check Dimension' before crimping; it should be less than 6-1/2” (165mm). Crimp the compression lug according to its specific instructions. Wipe excess inhibitor from the compression lug and cable adapter surface after crimping. The distance from the end of the compression lug to the cable adapter after crimping should be between 6-1/2” to 7-1/4” (165mm – 184mm).

  5. Install the Elbow

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter remains flush with the tape marker. If not, reposition the cable adapter. Remove the tape marker.

  6. Connect to Mating Product

    WARNING: DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. Remove protective caps from the elbow and the mating part. Hand tighten the threaded stud into the mating part if it is not already equipped. Clean and lubricate both the elbow and the mating part. Push the elbow onto the mating part, aligning the hole in the compression lug with the stud on the mating part. Clean and lubricate the mating part for the opposite end of the elbow, insert it into the elbow, engage threads, and hand tighten. Torque the mating part according to its specific instructions.

  7. Install Insulating Plug (if applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow. Push down firmly until the cap snaps into place.

  8. Ground the Cable Shield

    Insert one end of a piece of wire (with ampacity at least equivalent to No. 14 AWG copper) through the grounding eye and twist to form a small loop. Connect this wire to ground using a suitable connector. The cable shield must be grounded according to the instructions provided with the grounding device or an alternate method if no device is used. It is recommended to waterproof the cable jacket at this point to prevent moisture ingress.

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