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Overview
- 15/25kV operating voltage rating
- 200 Amp continuous current rating
- Deadbreak straight plug design
- Accommodates cable insulation diameter from 0.635" to 0.905"
- Includes aluminum compression lug for AWG #4 stranded / #3 solid conductor size
Specifications
Amperage Rating | 200 A |
Application | Designed to Terminate UD Cable having Concentric Neutral and Extruded instalation shielding |
Color | Black |
Conductor Range | #4 STR/COMPR AWG , #3 SOL/COMPT AWG |
Environmental Conditions | Fully Shielded, Fully Submersible |
Insulation | True |
Length | 8.81 in |
Length | 223.774 mm |
Material | Housing - EPDM-Rubber |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for ground wire connection. Wide cable range with minimum number of sizes. No Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Straight Plug |
Voltage Rating | 15 to 25 kV |
Width | 2.55 in |
Width | 64.77 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation Diameter 0.640 inch to 0.820 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.168RLR-G-5260
15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01.168RLR-G5220
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What is the voltage rating for the K151SP-B0200 plug?
The ABB K151SP-B0200 deadbreak straight plug has an operating voltage rating of 15/25kV.
What is the maximum current this deadbreak plug can handle?
This deadbreak straight plug is rated for 200 Amps.
What cable insulation diameters are compatible with this plug?
The K151SP-B0200 is designed for cable insulation diameters ranging from 0.635 inches to 0.905 inches.
What type of lug is included with this ABB plug?
This ABB deadbreak straight plug includes an aluminum compression lug.
Are bails included with the K151SP-B0200 deadbreak plug?
No, bails are required for installation and operation but are not included with the K151SP-B0200 and must be ordered separately.
What conductor sizes can be terminated with the aluminum lug?
The aluminum compression lug is suitable for AWG #4 compressed stranded or AWG #3 solid conductors, equivalent to 21.14 mm².
How to Install the K151SP Straight Plug on High Voltage Cable
This guide provides step-by-step instructions for installing the K151SP Straight Plug on solid dielectric type cables for 15kV and 25kV class systems. It covers cable preparation, conductor crimping, and connection to a mating receptacle. Installation must be performed by competent personnel on de-energized apparatus.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire strippers, Wire brush, Crimp tool, Rag, Measuring tape
Supplies needed:
K151SP Straight Plug assembly (includes Conductor Contact, Nylon Venting Rod, Lubricant), Approved solvent, #14 AWG (or equivalent) copper wire (customer supplied, if no grounding device), ELASTIMOLD bail, Silicone grease (for plug nose lubrication), HV insulated cap(s) or connector(s) (if replacing shipping covers)
- Prepare Cable Jacket (Concentric Neutral or Copper Tape Shield)
DANGER: All apparatus must be de-energized during installation. For Jacketed Concentric Neutral cable, cut and remove the cable jacket 8 inches from the cable end, allowing sufficient concentric neutral wires for grounding. For Copper Tape Shield cable, cut and remove the cable jacket 7-1/2 inches from the cable end, then remove the copper tape shield 6-1/2 inches from the end of the cable. If using an ECS or MA grounding device, follow its specific instructions for outer jacket cut back.
- Prepare Conductor and Crimp Socket Terminal
Remove 7/8 inch to 1 inch (or 1-3/4 inches to 1-7/8 inches for #1 stranded/compressed and #1/0 compressed/solid aluminum cable) of cable insulation and conductive shield. Cut squarely, do not pencil. Wire brush bare aluminum conductors and immediately insert into the crimp barrel containing inhibitor. Crimp the socket terminal onto the bared conductor, holding the crimp barrel against the cable insulation. Refer to the crimp chart. Start crimps at the crimp line and rotate each successive crimp 90 degrees. Carefully wipe excess inhibitor from the contact and cable insulation.
- Prepare Semi-Conductive Shield and Insulation
Temporarily remove the plastic pin. Remove the semi-conductive shield to a point 7-3/4 inches to 7-13/16 inches back from the end of the socket with a straight, smooth, 'squared' cut. DO NOT CUT OR NICK THE INSULATION. Replace the plastic pin. Pencil the insulation 1/8 inch. Clean the outer jacket and thoroughly clean the insulation with an approved solvent, wiping from the cable end toward the outer jacket. If using an ECS or MA grounding device, install it now following its instructions.
- Lubricate Cable and Plug Housing
Slide the collar, smaller end first, onto each cable. Keep cable insulation and plug clean. Apply the supplied lubricant sparingly to the cable and to the inside of the housing. DO NOT SUBSTITUTE other lubricants, as they may be harmful to this product or its mating product.
- Install Cable into Plug Housing
Push the cable into the housing until the leading edge of the socket contact is flush with the front edge of the plug. Remove the plastic pin from the socket and discard it.
- Connect to Mating Receptacle
Lubricate the nose of the plug with silicone grease. Place the nylon rod into the receptacle face until it bottoms (approximately 1-3/4 inches), ensuring it is not cut. Insert the plug assembly into the receptacle as far as possible. Pull out the nylon rod. Secure the electrical connection with an ELASTIMOLD bail. CAUTION: A bailing arrangement is required when this product is used with any mating Elastimold deadbreak product.
- Connect System Ground (if no ELASTIMOLD grounding device)
If an ELASTIMOLD grounding device is not being used, connect a length of #14 AWG (or equivalent) copper wire (customer supplied) through the grounding tab and twist tightly. Then connect the grounding assembly of the connector to the system ground by merging with the cable shield of each cable. Seal the grounding wires and connections to prevent corrosion.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.