ABB Installation Products 775LR-P5410-S-CS1634 900 Amp, 35kV, 600 Series Elbow with insulated plug, cap, stud, lug and cable adapter.…
UPC: 783786068579
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 900 Amp continuous current rating with 25kA symmetrical momentary rating
- 35kV maximum phase-to-phase operating voltage (16.2kV phase-to-ground)
- Fully shielded, dead-front, submersible design for underground applications
- Bi-metal compression lug rated for 1000 kcmil compressed stranded conductors
- Cold-shrinkable jacket seal and factory-lubricated interfaces for reliable performance
Specifications
Amperage Rating | 900 A |
Application | 35 kV, 900 Amps |
Color | Black |
Conductor Range | 1000 kcmil |
Connection | Compression |
Connection Type | Compression Lug |
Current Rating | 900 A |
Environmental Conditions | All Weather Conditions |
Insulation | True |
Material | Bi-Metal, Poly |
Material | Housing - EPDM-Rubber |
Series | 600 Series |
Size | 12.28 inch Wide, 13.93 inch from bottom edge to Center of Installation O-Ring |
Size | Cable Insulation Diameter 1.725 inch to 1.935 inch |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. S - Cold Shrinkable Jacket Seal |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating | -40 to +65 C |
Type | Deadbreak Elbow Connector |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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900 Amp, 35kV, 600 Series Elbow with insulated plug, cap, stud, lug and cable adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Bi-Metal Compression Lug. Conductor Size kcmil Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300. Cold-Shrinkable Jacket Seal Included. Factory lubricated receptacle interface and cable entrance of elbow or bushings extender.
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900 Amp, 15/25kV, 600 Series Elbow with Test Point, with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Compression Lug. Conductor Size Compressed Stranded 900 kcmil or Compacted Solid 1000 kcmil. Includes Cold Shrinkable Jacket Shield.
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15/25kV, 600 Amp, Elbow Connector without Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.550 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.
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25kv, 600 Amp Series, Deadbreak Combo-T. Connector Elbow with Integral 200 Amp Loadbreak Tap Plug with Test Point. Cable Insulation Diameter 1.180-1.465 inches (30.0-37.2 mm). Aluminum Conductor Material, Conductor Code 330 - 500 Stranded/Compressed or 600 Solid/Compact. No Sealing Kit.
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35kV, 600 Amp, Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.515 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC04 - 750 to 1250 kcmil Stranded/Compressed/Solid/Compact.Frequently Asked Questions
What is the product name and model number?
The product is the Elastimold 775LR 35kV 900A Deadbreak Elbow without a test point.
Can the 775LR be connected or disconnected easily?
Yes, it can be easily connected or disconnected using standard hand tools and equipment in a de-energized state.
What other Elastimold products are compatible?
It can be mated with 775CP, 775BIP, 775ETP, 775SOP, 775S1, 775J2, 775J3, and 775J4.
What is recommended for metallic tape shield cables?
An ECS cable seal grounding device is recommended when used on metallic tape shield or drain wire cable.
What accessories are included in the 775LR kit?
The kit includes an elbow housing, copper compression lug, copper stud, insulated plug with cap, lubricant, cable adapter, and installation instructions.
What is the Impulse Withstand (BIL) rating?
The Impulse Withstand (BIL) rating is 150kV (1.2 x 50 microsecond wave).
Is the 775LR suitable for submersible applications?
Yes, it features a fully shielded, fully submersible molded rubber housing.
What materials are used in the 775LR's construction?
It features 100% peroxide-cured construction, including insulation and conductive EPDM materials.
What ANSI/IEEE standard does the 775LR meet?
The 775LR meets ANSI/IEEE Standard 386, Latest Revision.
What is the continuous current rating of the elbow?
The 775LR has a continuous current rating of 900 Amps.
How to Install 755/775LR Deadbreak Elbow Connectors
A comprehensive guide for the safe installation and setup of 755LR or 775LR Deadbreak Elbow Connectors on 35kV class systems, covering cable preparation, lug crimping, and connection to high voltage apparatus.
Estimated time: 1h 30m
Tools needed:
Wire strippers, Crimping tool, Wire brush, Hotstick, Suitable sensing device (for capacitive test points), Torque wrench
Supplies needed:
755LR or 775LR Elbow, Cable Adapter, Compression Lug, Insulating Plug, Lubricant (silicone), Threaded Stud, No. 14 AWG Copper wire (or equivalent), Suitable grounding connector, Waterproofing material (optional), HV insulated cap(s) or connector(s)
- Ensure Safety and Inspect Parts
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products in the work area. Inspect all parts for damage, proper rating, and compatibility with mating parts. Check the package contents to ensure they are complete and undamaged. Verify all components fit properly with the cable and/or mating products. Read all instructions before starting and have all required tools at hand, maintaining cleanliness throughout the procedure. If supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before submerging or energizing the circuit. All deadbreak connectors must be de-energized before operating.
- Position the Cable
Position the cable in its final assembled location, ensuring enough slack for adequate clearance to remove the elbows. If using concentric neutral cable, unwind the concentric neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product.
- Clean the Cable Jacket
Clean the outer jacket of the cable for a distance of 24 inches (610mm).
- Prepare Cable Outer Jacket and Shield
Refer to specific instructions for your cable type. If using a 20MA or 21MA grounding device or 600ECS Jacket Cable Seal, follow their instructions for jacket removal and shield connection. For UNISHIELD or LEAD SHEATH cable, use a 10TL cable shield adapter and its instructions. For jacketed and non-jacketed cables, remove the outer jacket (if applicable) and prepare the cable to the specified dimensions for insulation, semi-con shield, and tape markers (e.g., 10-3/8”, 11-3/8”, 13-5/8” from the mating product centerline).
- Install Cable Adapter
Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.
- Expose Conductor
Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Ensure not to cut or nick the cable adapter or the conductor. The exposed conductor length must be between 4-3/8 inches to 4-3/4 inches (111mm-121mm); otherwise, redo the assembly.
- Crimp Compression Lug
For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it into the compression lug. Measure the 'Check Dimension' before crimping (this dimension should be less than 7 inches (178mm)). Crimp the compression lug following its supplied instructions. Wipe all excess inhibitor from the compression lug and cable adapter surface after crimping. Verify the distance from the end of the compression lug to the cable adapter is between 6-7/8 inches to 7-5/8 inches (175mm-194mm) after crimping; otherwise, redo the assembly.
- Install Elbow
Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Confirm the cable adapter is still flush with the tape marker; if not, reposition the cable adapter. Remove the tape marker.
- Prepare Mating Products
DANGER: DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. DO NOT ENERGIZE WHILE DISCONNECTED. Remove protective caps from the elbow and the mating part. Hand tighten the threaded stud (supplied with the elbow) into the mating part if it is not already equipped with one. Clean and lubricate both the elbow and the mating part with the supplied lubricant, keeping surfaces clean.
- Connect Elbow to Mating Part
Push the elbow onto the mating part, aligning the hole in the compression lug with the stud on the mating part.
- Connect Opposite End of Elbow
Clean and lubricate the mating part for the opposite end of the elbow. Insert this mating part into the elbow. Engage the threads and hand tighten. Torque the mating part according to its supplied instructions.
- Install Insulating Plug (If Applicable)
If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow. Push down hard until the cap snaps into place.
- Ground the Cable Shield
Insert one end of a wire (with ampacity at least equivalent to No. 14 AWG Copper) through the grounding eye and twist to make a small loop, ensuring not to damage the eye. Connect this wire to ground using a suitable connector. The cable shield must be grounded; follow instructions supplied with the grounding device or use an alternate method. It is also recommended to waterproof the cable jacket at this point to prevent moisture from entering the cable.
- Perform Voltage Test
CAUTION: When constructing 600amp L-Kits, tighten each component to specified torque per plug connector instructions. To perform a voltage test using the integral capacitance test point: 1. Remove the test point cap with a hotstick, peeling it off at an angle rather than pulling directly in line. 2. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device made for capacitive test points and follow its manufacturer’s directions. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means, as contamination, moisture, dirt, or use of the wrong measuring equipment can provide a false reading, leading to serious or fatal injury. 3. After voltage detection, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.
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