ABB Installation Products K656LR-K2330 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud…
UPC: 075114426626
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV voltage class with 600 Amp continuous current rating
- Integrated test point for safe voltage verification without service interruption
- Accommodates cable insulation diameters from 1.090 inch to 1.310 inch
- Supports conductor sizes: 500 kcmil (compressed/stranded), 600 kcmil (compact/solid), 250/300 mm² compact
- Fully shielded, submersible molded rubber housing for harsh environments
- Includes copper compression lug, insulated plug with cap, copper stud, and cable adapter
- Deadbreak design allows connection/disconnection under load without de-energizing the system
Specifications
Amperage Rating | 600 A |
Application | 15/25kV, 600 Amp Deadbreak Elbow Connection |
Color | Black |
Conductor Range | 500 kcmil , 600 kcmil |
Connection | Compression |
Connection Type | Compression Lug |
Current Rating | 600 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Length | 13 in |
Length | 330.2 mm |
Material | Copper |
Material | Housing - EPDM-Rubber |
Series | K656LR |
Size | Cable Insulation Diameter 1.090-1.310 inch, Conductor Size 500-600 kcmil or 250/300 mm² |
Size | Cable Insulation Diameter 1.090 inch to 1.310 inch, Conductor Size Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300 |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point. Cold-Shrinkable Jacket Seal Included |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Elbow Connector with Test Point |
Voltage Rating | 25 kV |
Voltage Rating | 15/25 kV |
Width | 10.6 in |
Width | 269.24 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
K656LR-N0330
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size Compressed/Stranded 500, No Sealing Kit
J3-666-15-SV-TMA
3 Point Junction, Three - 600 Amp Bushing Interface, 15KV, with Bracket, SV - Optional 6-1/2 inch spacing, TMA - Tilt Mounting Adapter which Allows for 15 or 30 or 45 or 60 Degree Adjustable Angle Mounting.
J6-222222-15-N-TMA
6 Point Junction, with six 200 Amp Bushing Well Interfaces, 15kV, No Parking Stand. Includes Tilt Mounting Adapter which Bolts to the Bottom of the Standard Mounting Bracket to Provide 15, 30, 45 or 60 Degree Adjustable Angle Mounting.650SOP
Stand-Off Plug (Insulated Parking Bushing), Deadbreak, Includes Stand Off Plug with Stainless Steel Mounting Hardware, Lubricant and Instruction Sheets, for 655LR Elbow Connector. Eyebolt, Hex Nut, Welded Bracket. 600 Amps650-330
Adjustable Junction Bracket, Stainless Steel, Length 6-3/4 inch x 2-1/2 inch x 1-14 inch. Four 7/16 inch Holes. Two on same plain, other Two at 15 and 30 degrees from first hole. Two 9/16 inch Diameter Mounting holes650-331
Universal Mounting Prepack- for 600/900 Amp Junctions, Includes (4) 3/8 inch External Tooth Lock Washers, (4) 3/8 inch Hex Head Cap Screws, (4) 3/8 inch Hex Nuts, (6) 1/2 inch Hex Head Cap Screws, (6) 1/2 inch Hex Nuts, (6) 1/8 inch Split Lock Washers. Stainless Steel1601-APC-1
Black Shipping / Protective Cap, Polyethlene, Widest Outside Diameter 3 inches, Narrowest Diameter 1.2 inch, Length 3.8 inch.Frequently Asked Questions
What is the maximum operating voltage for the K656LR elbow connector?
For the 15kV voltage class, the maximum operating voltage is 8.3kV phase-to-ground and 14.4kV phase-to-phase. For the 28kV voltage class, it is 16.2kV phase-to-ground and 28kV phase-to-phase.
What conductor sizes can the K656LR handle?
The K656LR can be used with conductor sizes ranging from #2 AWG to 1250 kcmil for both aluminum and copper conductors.
What is the continuous current rating for this deadbreak elbow?
The K656LR elbow connector has a continuous current rating of 600 Amps.
What insulation diameters are supported by the K656LR?
The K656LR supports cable insulation diameters ranging from 0.640 inches to 1.935 inches.
What standards does the K656LR meet?
The K656LR meets ANSI/IEEE Standard 386, Latest Revision.
What is the impulse withstand rating for the 28kV voltage class?
For the 28kV voltage class, the impulse withstand rating is 140kV BIL for a 1.2 x 50 microsecond wave.
What is the corona extinction rating for the 15kV voltage class?
The corona extinction rating for the 15kV voltage class is 11kV AC at 3pC sensitivity.
What is the momentary current rating for the K656LR?
The K656LR has a momentary current rating of 25kA Sym for 10 Cycles.
What accessories are available for the K656LR?
Optional accessories allow for visible external separation, by-pass, isolation, dead-ending, grounding, testing, and adding taps, surge arrestors, and fault current indicators.
Is a grounding device recommended for specific cable types?
Yes, when used on metallic tape shield or drain wire cable, an ECS cable seal grounding device is highly recommended for safety.
How to Install 655/675LR and K655/K675LR Deadbreak Elbow Connectors
This guide provides step-by-step instructions for installing 655/675LR and K655/K675LR Deadbreak Elbow Connectors. These connectors provide fully shielded, submersible deadfront cable connections for 15kV and 25kV class high voltage systems.
Estimated time: 2h
Tools needed:
Crimping tool, Wire brush (for aluminum conductors), Hotstick, Suitable voltage sensing device (for capacitive test points), Torque wrench
Supplies needed:
655/675LR or K655/K675LR Elbow connector, Cable adapter, Compression lug, Insulating plug (if used), Lubricant (silicone type recommended), Threaded stud (if mating part not equipped), Wire (at least No. 14 AWG Copper for grounding), Suitable grounding connector, Tape marker
- De-energize Apparatus and Position Cable
DANGER: Ensure all apparatus is de-energized before beginning installation. Assemble the cable in its final position with enough slack for elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product.
- Prepare Cable Outer Surface and Layers
Clean the outer surface of the cable for a distance of 24 inches (610mm) or up to the bent back concentric neutral wires. Refer to the installation instructions (Step 3) for specific cable preparation, including removing the outer jacket (if applicable) and preparing the semi-con shield and cable insulation to the specified dimensions for your cable type (e.g., jacketed, non-jacketed, Unishield, lead sheath).
- Install Cable Adapter
Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.
- Prepare Conductor Length
Remove any protruding cable insulation by cutting it even with the end of the cable adapter. Exercise caution to avoid cutting or nicking the cable adapter or the conductor. The exposed conductor length must be between 4-1/4 inches and 4-9/16 inches (108mm-116mm). If not, redo the assembly.
- Crimp Compression Lug
For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the lug. Measure the 'Check Dimension' before crimping; it must be less than 6-3/8 inches. Crimp the compression lug according to the instructions supplied with the lug. Wipe off any excess inhibitor from the lug and cable adapter. After crimping, the distance from the end of the lug to the cable adapter must be between 6-3/8 inches and 7-1/8 inches (162mm-181mm). If not, redo the assembly.
- Install Elbow onto Cable Adapter
Lubricate the cable adapter and the inside of the elbow's cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Verify that the cable adapter remains flush with the tape marker; reposition if necessary. Remove the tape marker.
- Prepare Mating Products
DANGER: Do not connect or disconnect mating products while energized, and do not energize while disconnected. Remove protective caps from both the elbow and the mating part. If the mating part lacks a stud, hand tighten the threaded stud supplied with the elbow into the mating part. Clean and lubricate both the elbow and the mating part with the supplied lubricant, ensuring surfaces remain clean.
- Connect Elbow to Mating Part
Push the elbow onto the mating part, carefully aligning the hole in the compression lug with the stud on the mating part.
- Connect Opposite Mating Part (if applicable)
If connecting to an opposite mating part, clean and lubricate its surface. Insert the mating part into the elbow, engage the threads, and hand tighten. Torque the mating part according to the specific instructions provided with that component.
- Install Insulating Plug (if used)
If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap onto the elbow and push down firmly until it snaps into place.
- Ground the Cable Shield
Insert one end of a wire (at least No. 14 AWG Copper equivalent) through the grounding eye and twist to form a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector. The cable shield must be grounded; follow instructions for any grounding device used, or employ an alternate grounding method. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.
- Perform Final Torque Check (for L-Kits)
CAUTION: When constructing 600-amp L-Kits, ensure each component is tightened to the specified torque as per the instructions provided with the L-Kit.
- Perform Voltage Test
To determine if the circuit is energized, use a hotstick to remove the test point cap, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment; use a suitable sensing device designed for capacitive test points. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means to prevent serious injury. After testing, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.
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