ABB - Installation Products 60985 - Aluminum Reducing Splice Connector for Copper Wire Size 500 kcmil, Aluminum Wire Size 750 kcmil, Tin Plated, Die Code 115H, Die Color Code Yellow
ABB - Installation Products

60985

UPC: 786210609850

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Overview

The ABB Aluminum Reducing Splice Connector (SKU: 60985) is engineered for reliable splicing of copper and aluminum conductors, offering a versatile solution for electrical installations. Constructed from high-strength 6061T-6 aluminum alloy, this connector provides excellent electrical and mechanical performance. Its electro-tin plating ensures low contact resistance and enhances corrosion resistance, making it suitable for demanding industrial and commercial applications. This reducing splice connector is dual-rated for use with both copper and aluminum wires, accommodating copper sizes up to 500 kcmil and aluminum sizes up to 750 kcmil. It meets stringent industry standards, including UL Listed for Wire Connector and UL486A/B Listed (AL9CU). The operating temperature rating is 90°C, with a maximum voltage rating of 600V (2000V max. per UL486B). The connector features a die code of 115H and a distinct yellow color code for easy identification and installation. Its robust construction ensures durability and a secure, long-lasting connection. This ABB connector is an essential component for any professional electrician or maintenance team requiring dependable wire management solutions.
  • Constructed from high-strength 6061T-6 aluminum alloy.
  • Electro-tin plated for low contact resistance and corrosion resistance.
  • Dual-rated for splicing copper (up to 500 kcmil) and aluminum (up to 750 kcmil) wires.
  • UL Listed for Wire Connector and UL486A/B Listed (AL9CU).
  • Rated for 90°C operation and 600V (2000V max. per UL486B).

Specifications

Color
Yellow
Conductor Range
500 kcmil
Finish
Tin-Plated
Material
Aluminum
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
6 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
15.24 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.950 L
Package Weight (Metric)
0.431 kg
Aluminum Reducing Splice Connector for Copper Wire Size 500 kcmil, Aluminum Wire Size 700 kcmil, Tin Plated, Die Code 112H, Die Color Code Purple

60980

Aluminum Reducing Splice Connector for Copper Wire Size 500 kcmil, Aluminum Wire Size 700 kcmil, Tin Plated, Die Code 112H, Die Color Code Purple
Offset Pin Terminal 750 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTO-750

Offset Pin Terminal 750 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Splicer/reducer, aluminum, dual rated, type SR, #6 - 4/0 AWG.

SR-4/0-XY

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60584

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Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 600 kcmil, Tin Plated, Die Code 94, Die Color Code Green

54520

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 600 kcmil, Tin Plated, Die Code 94, Die Color Code Green
Copper Two-Way Splice Connector, Standard Barrel, Wire Size 500 kcmil, Tin Plated, Die Code 87, Die Color Code Brown

54518

Copper Two-Way Splice Connector, Standard Barrel, Wire Size 500 kcmil, Tin Plated, Die Code 87, Die Color Code Brown
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue

54516

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue

54516SP

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue

How to Install the 60985 Two-Way Reducing Splicer

Instructions for installing and connecting the 60985 two-way reducing splicer using aluminum or copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (specified in Table 1), Insulating tools (specified in Table 1)

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (if not pre-installed), Shrink tubing or adhesive pad (for insulation)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Use a wire brush or emery cloth to clean the cable through the compound to remove surface oxide.

  2. Insert Cable into Splicer

    WARNING: Do not remove compound from the splice barrel. Remove the protective caps from the ends of the splice barrel. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    CAUTION: Using improper installing dies may result in a malfunctioning connection. Select the correct installing die and the required number of compressions as specified in Table 1. Insert the connector into the die and compress. Start crimping near the center of the connector and work towards the end. Repeat compressions as required.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection using the methods specified in Table 1, such as shrink tubing or an adhesive pad.

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