ABB - Installation Products 54518 - Copper Two-Way Splice Connector, Standard Barrel, Wire Size 500 kcmil, Tin Plated, Die Code 87, Die Color Code Brown
More images
ABB - Installation Products

54518

UPC: 786210545189


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 6

Multiplier: 6

*Contact for lower quantities*

Overview

The ABB Copper Two-Way Splice Connector (SKU 54518) is a high-capacity, crimp-type splice connector engineered specifically for 500 kcmil stranded copper conductors. Designed for demanding applications in power distribution systems, substations, and industrial facilities, this connector ensures low-resistance, corrosion-resistant connections critical to maintaining reliable infrastructure. Its tin-plated copper construction delivers superior durability and longevity, even in harsh environments with exposure to moisture, chemicals, or extreme temperatures. The standard barrel design includes internal wire stops to prevent over-insertion, ensuring proper installation and consistent performance across all applications. Marked with Die Code 87 and a brown color code, it is compatible with specified crimping tools and dies, including Panduit and competitor systems, for optimal crimp selection and tool compatibility. Ideal for splicing and terminating copper conductors in high-reliability applications, the 54518 connector provides a secure, efficient, and space-saving solution for power distribution networks. Its two-way design allows for versatile use in both in-line and branch circuit configurations, making it a versatile choice for complex wiring systems. The connector’s robust construction and precise engineering make it suitable for use in critical infrastructure where reliability and performance are paramount.
  • Designed for 500 kcmil stranded copper conductors
  • Tin-plated copper construction for corrosion resistance
  • Internal wire stops prevent over-insertion
  • Die Code 87 and brown color code for easy identification
  • Compatible with Panduit and competitor crimping tools

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Brown
Connection Type
Splice Connector
Finish
Tin-Plated
Material
Copper
Material
Tin Plated Copper
Size
500 kcmil
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.300 L
Package Weight (Metric)
0.136 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

54018

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown
Copper butt splice, standard barrel, 500 kcmil cable.

SCS500-6

Copper butt splice, standard barrel, 500 kcmil cable.
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue

54516

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue

54516SP

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue
Two-Way Aluminum Splice Connector, Wire Size 4/0, Die Code 66, Die Color Code White

60548

Two-Way Aluminum Splice Connector, Wire Size 4/0, Die Code 66, Die Color Code White
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A

54528

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A
Two-Way Aluminum Splice Connector, Wire Size 8 Str, Die Code 24, Die Color Code Blue

60501-TB

Two-Way Aluminum Splice Connector, Wire Size 8 Str, Die Code 24, Die Color Code Blue

Frequently Asked Questions

What is the cable size range for product 54518?

The product is suitable for cable sizes from 8 AWG to 1250 kcmil.

What is the maximum wire size for product 54518?

The maximum wire size for product 54518 is 500 kcmil.

What materials are used in product 54518?

It is made of high conductivity wrought aluminum and is electro tin plated.

What are the safety certifications for product 54518?

It conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What installation tools are compatible with 54518?

Compatible tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the design feature of product 54518?

It features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.

What are the installation requirements for product 54518?

Product 54518 must be installed in accordance with applicable national and local electrical codes.

What is the crimp area size for product 54518?

The crimp area size for product 54518 is 2.75 inches.

What is the temperature range for operating product 54518?

The document does not specify an operating temperature range for product 54518.

Are there any maintenance requirements for product 54518?

The document does not specify any maintenance requirements for product 54518.

How to Install the 54518 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 54518 Two Way Splicer Connector, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush, Multimeter

Supplies needed:

54518 Two Way Splicer Connectors, Insulation cover shrink tubing

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the installation table. Be careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any oxidation or debris.

  3. Insert and crimp the connector

    Insert the cable into the 54518 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, starting near the center.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    Use the insulation cover shrink tubing as specified in the installation table to cover the connector and ensure a secure and insulated connection.

  6. Verify the connection

    Use a multimeter to test the connection for continuity and ensure that it is functioning correctly before powering on.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.