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ABB - Installation Products 60584 - Two-Way Aluminum Splice Connector, Wire Size 1000 kcmil, Die Code 140

ABB Installation Products 60584 Two-Way Aluminum Splice Connector, Wire Size 1000 kcmil, Die Code 140

UPC: 786210605845


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Two-Way Aluminum Splice Connector (SKU: 60584) is a high-conductivity aluminum connector designed for splicing two aluminum conductors of equal or different sizes up to 1000 kcmil. Constructed from 6061T-6 aluminum alloy and electro-tin plated for low contact resistance and corrosion resistance, this connector ensures reliable electrical performance in industrial and commercial applications. The two-way design allows for versatile splicing of conductors ranging from 250 MCM to 1000 MCM, making it ideal for heavy-duty electrical systems. Compatible with die code 140, this connector meets UL486A/B standards with a temperature rating of 90°C and a maximum voltage of 600V (2000V per UL486B). It is listed for use with aluminum-to-aluminum connections and is suitable for applications requiring durable, long-lasting splices in power distribution, industrial machinery, and renewable energy systems. Trust ABB's expertise in electrical installation products for dependable performance in critical connections.
  • 6061T-6 aluminum alloy construction for high conductivity and durability
  • Electro-tin plated for low contact resistance and corrosion resistance
  • Two-way design for splicing aluminum conductors up to 1000 kcmil
  • UL486A/B listed with 90°C temperature rating and 600V maximum voltage
  • Compatible with die code 140 for specific conductor sizes

Specifications

Conductor Range
1000 kcmil
Finish
Tin-Plated
Material
Aluminum
Special Features
For aluminum and copper concentric conductors and compact code aluminum strandings
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Aluminum Splice
Voltage Rating
35 kV
Package Dimensions (L x W x H)
8 IN x 5 IN x 4 IN
Package Dimensions (L x W x H)
20.32 cm x 12.7 cm x 10.16 cm
Package Weight (Imperial)
0.910 L
Package Weight (Metric)
0.413 kg
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How to Install the 60584 Two-Way Splicer

Instructions for installing and wiring the 60584 two-way splicer, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool (specified in Table 1), Wire brush or emery cloth, Chemical resistant gloves, Safety glasses

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (for aluminum cable), Insulation material (e.g., shrink tubing, adhesive pad, as specified in Table 1)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. For aluminum cable, smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Clean the cable through the compound to remove surface oxide. Do not remove the compound pre-installed in the splice barrel.

  2. Insert Cable into Connector

    Remove the protective caps from the end of the splice barrels. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    Refer to Table 1 for the correct installing die and the number of compressions required. Insert the connector into the appropriate die. Compress the connector between the markings, starting near the center and working towards the end. Use of improper installing dies may result in a malfunctioning connection.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection following the methods specified in Table 1 for your specific product and cable size.

  5. Safety Precautions

    WARNING: Risk of shock. Disconnect power before installation. Do not crimp on energized wires. Wear appropriate chemical resistant gloves, clothing, and safety glasses with side shields or goggles. Ensure installation is performed by a qualified electrician in accordance with national and local electrical codes.

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