ABB - Installation Products 60980 - Aluminum Reducing Splice Connector for Copper Wire Size 500 kcmil, Aluminum Wire Size 700 kcmil, Tin Plated, Die Code 112H, Die Color Code Purple
ABB - Installation Products

60980

UPC: 786210609805

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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Aluminum Reducing Splice Connector, SKU 60980, is engineered for reliable electrical connections between copper and aluminum conductors. This connector is specifically designed to splice a 500 kcmil copper wire to a 700 kcmil aluminum wire. Constructed from high-strength 6061T-6 aluminum alloy, it offers superior mechanical and electrical performance. The electro-tin plating ensures low contact resistance and provides corrosion resistance, crucial for long-term durability in industrial and commercial settings. This connector is UL Listed for Wire Connector and UL486A/B Listed, with an AL9CU rating, confirming its suitability for dual-rated applications. It operates at a maximum temperature of 90°C and a voltage rating of 600V, with a higher rating of 2000V per UL486B. The precise die code 112H and the purple color coding facilitate easy identification and inventory management, simplifying installation and maintenance processes for electrical contractors, engineers, and maintenance professionals. Key features include its dual-rated capability for both copper and aluminum conductors, a flexible design that can function as either a splice or a reducer, and a wide wire range-taking capability that helps minimize inventory requirements. The connector is designed to provide a secure and durable electrical contact. Trust ABB Installation Products for dependable electrical solutions that meet stringent performance standards.
  • Splices 500 kcmil Copper wire to 700 kcmil Aluminum wire
  • Constructed from high-strength 6061T-6 aluminum alloy
  • Electro-tin plated for low contact resistance and corrosion resistance
  • UL Listed for Wire Connector and UL486A/B Listed (AL9CU)
  • Rated for 90°C and 600V (2000V max. per UL486B)

Specifications

Color
Purple
Conductor Range
500 kcmil
Connection Type
Splice Connector
Finish
Tin-Plated
Material
Aluminum
Material
Aluminum, tin plated
Size
Copper 500 kcmil, Aluminum 700 kcmil
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.760 L
Package Weight (Metric)
0.345 kg
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How to Install the 60980 Two-Way Reducing Splicer

Instructions for installing and connecting the 60980 two-way reducing splicer using aluminum or copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (specified in Table 1), Insulating tools (specified in Table 1)

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (if not pre-installed), Shrink tubing or adhesive pad (for insulation)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Use a wire brush or emery cloth to clean the cable through the compound to remove surface oxide.

  2. Insert Cable into Splicer

    WARNING: Do not remove compound from the splice barrel. Remove the protective caps from the ends of the splice barrel. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    CAUTION: Using improper installing dies may result in a malfunctioning connection. Select the correct installing die and the required number of compressions as specified in Table 1. Insert the connector into the die and compress. Start crimping near the center of the connector and work towards the end. Repeat compressions as required.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection using the methods specified in Table 1, such as shrink tubing or an adhesive pad.

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