ABB - Installation Products 54520 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 600 kcmil, Tin Plated, Die Code 94, Die Color Code Green
ABB - Installation Products

54520

UPC: 786210545202


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Overview

The ABB 54520 Copper Two-Way Splice Connector is a high-conductivity, tin-plated copper connector engineered for reliable splicing of stranded copper conductors in high-voltage power distribution and transmission systems. Designed for applications up to 35kV, this standard barrel connector accommodates wire sizes up to 600 kcmil, making it ideal for large-diameter conductors in high-capacity power systems. Constructed from high-conductivity wrought copper with an electro tin plate finish, the connector ensures superior electrical conductivity and enhanced corrosion resistance for both indoor and outdoor installations in harsh environments. Internal wire stops prevent over-insertion of conductors, guaranteeing consistent and secure crimp performance during installation. Each connector is marked with Die Code 94 and a green die color code, simplifying crimp die selection and inventory management for technicians. When crimped using the appropriate ABB tools and dies, the connector achieves a temperature rating of 90°C, ensuring reliable performance under continuous operating conditions. The ABB 54520 is part of a comprehensive line of high-voltage splicing solutions, offering a durable and dependable option for professionals requiring precision-engineered components for critical power applications. Its design and certifications make it a trusted choice for utility, industrial, and infrastructure projects where performance and reliability are paramount.
  • Max voltage rating: 35kV for high-voltage applications
  • Wire size compatibility: Up to 600 kcmil stranded copper conductors
  • Material: High-conductivity wrought copper with electro tin plate finish
  • Die Code 94 with green color code for easy identification and inventory management
  • Internal wire stops prevent over-insertion for consistent crimp performance

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Green
Connection Type
Splice Connector
Finish
Tin-Plated
Material
Copper
Material
Tin Plated Copper
Size
600 kcmil
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.400 L
Package Weight (Metric)
0.181 kg
StandardBarrel TinnedCopperSplice600MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-600

StandardBarrel TinnedCopperSplice600MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code Green

54808

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code Green
Copper metric butt splice, standard barrel, 300mm wire.

SCMS300-5

Copper metric butt splice, standard barrel, 300mm wire.
Copper Two-Way Splice Connector, Standard Barrel, Wire Size 500 kcmil, Tin Plated, Die Code 87, Die Color Code Brown

54518

Copper Two-Way Splice Connector, Standard Barrel, Wire Size 500 kcmil, Tin Plated, Die Code 87, Die Color Code Brown
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue

54516

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue

54516SP

Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue
Two-Way Aluminum Splice Connector, Wire Size 4/0, Die Code 66, Die Color Code White

60548

Two-Way Aluminum Splice Connector, Wire Size 4/0, Die Code 66, Die Color Code White
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A

54528

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A

Frequently Asked Questions

What is the wire size range for product 54520?

Product 54520 is suitable for wire sizes ranging from 8 AWG to 1250 kcmil.

What is the maximum cable size for product 54520?

Product 54520 accommodates cable sizes up to 600 kcmil.

Is product 54520 RoHS compliant?

Yes, product 54520 is compliant with RoHS3 regulations.

What materials are used in product 54520?

The product is made of high conductivity wrought aluminum and is electro tin plated.

What standards does product 54520 conform to?

It conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What is the crimp area design of product 54520?

It features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What installation tools are compatible with 54520?

Compatible tools include hydraulic tools like TBM6H and battery-operated tools such as BPLT6BSCR.

What are the safety warnings for product 54520?

The product must be installed in accordance with applicable national and local electrical codes.

What is the temperature range for installation?

The document does not specify a temperature range for installation.

How should product 54520 be maintained?

The document does not provide specific maintenance requirements for product 54520.

How to Install the 54520 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 54520 Two Way Splicer Connector for high conductivity copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54520 Two Way Splicer Connectors, Insulation cover shrink tubing, Cable

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the installation table. Be careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any debris or oxidation.

  3. Insert and crimp the connector

    Insert the cable into the 54520 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, ensuring you follow the specified number of compressions.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    Use the insulation cover shrink tubing as specified in the installation table to cover the connector and ensure a secure and insulated connection.

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