
UPC: 786210545165
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Minimum Qty: 6
Multiplier: 6
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Overview
- Rated for 35kV maximum voltage and 400 kcmil copper conductors
- Tin-plated copper construction for corrosion resistance and durability
- Standard barrel design with two-way splice connection for versatile conductor joining
- Die Code 76 (Blue) for easy identification and tool compatibility
- UL Listed and CSA Certified when crimped with Panduit or specified competitor tools
Specifications
Application | Applications certified to 600 V and recommended up to 35 kVÂ¥ |
Application | Applications certified to 600 V and recommended up to 35 kV¥ |
Color | Blue |
Connection Type | Two-Way Connector Splice |
Finish | Tin Plated |
Insulation | None |
Material | Copper |
Material | Copper, Tin Plated |
Size | 400 kcmil |
Special Features | Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost |
Standard | UL E9809 |
Standard | UL E9809 / UL E9809 |
Type | Splice |
Voltage Rating | 600 V |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 3.5 IN x 3 IN x 3 IN |
Package Dimensions (L x W x H) | 8.89 cm x 7.62 cm x 7.62 cm |
Package Weight (Imperial) | 0.210 L |
Package Weight (Metric) | 0.095 kg |

C-6
Long Barrel TinnedCopperSplice6 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
2B-16
Nylon-Insulated Parallel Splice, Length .84 Inches, Width .23 Inches, Wire Range #18-#16 AWG, Color Blue, Copper, Tin Plated
54516SP
Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Silver Plated, Die Code 76, Die Color Code Blue
54528
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/AFrequently Asked Questions
What is the installation requirement for product 54516?
Product 54516 must be installed in accordance with applicable national and local electrical codes.
What is the cable size range for product 54516?
The product 54516 is suitable for cable sizes from 8 AWG to 1250 kcmil.
What is the maximum wire size for product 54516?
The maximum wire size for product 54516 is 400 kcmil.
What materials are used in product 54516?
Product 54516 is made of high conductivity wrought aluminum and is electro tin plated.
What standards does product 54516 conform to?
Product 54516 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.
What are the installation tools compatible with 54516?
Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.
What is the crimp area design of product 54516?
The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.
What is the color coding for product 54516?
The die color for product 54516 is blue.
What is the weight of product 54516?
The weight of product 54516 is 0.93 pounds.
What is the temperature range for product 54516?
The document does not specify a temperature range for product 54516.
How to Install the 54516 Two Way Splicer
This guide provides step-by-step instructions for installing the 54516 Two Way Splicer, ensuring proper crimping and insulation for high conductivity connections.
Estimated time: 30m
Tools needed:
Wire strippers, Crimping tool, Wire brush or emery cloth
Supplies needed:
54516 Two Way Splicer, Heat shrink tubing, Insulation pad
- Prepare the cable
Strip the insulation from the cable to a length of 1-5/16 inches, being careful not to nick the cable strands.
- Clean the cable end
Ensure the cable end is clean. Use a wire brush or emery cloth to remove any dirt or oxidation.
- Insert and crimp the connector
Insert the cable into the 54516 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, starting near the center.
- Remove sharp edges
After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.
- Apply insulation
Use heat shrink tubing or an insulation pad as specified in the installation instructions to cover the crimped area.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
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Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.


