ABB - Installation Products 54516 - Copper Two-Way Connector Splice, Standard Barrel, Max 35kV, Wire Size 400 kcmil, Tin Plated, Die Code 76, Die Color Code Blue
ABB - Installation Products

54516

UPC: 786210545165


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 6

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Overview

The ABB Copper Two-Way Connector Splice (SKU: 54516) is a precision-engineered electrical splice designed for reliable, high-voltage copper conductor connections in industrial, commercial, and utility applications. Rated for a maximum voltage of 35kV and designed for 400 kcmil stranded copper conductors, this connector ensures safe and efficient power transmission with superior electrical conductivity and mechanical strength. The standard barrel design features a two-way splice connection, allowing for versatile conductor joining while maintaining optimal performance. Constructed from high-quality tin-plated copper, this connector provides excellent corrosion resistance and long-term durability, even in harsh environmental conditions. The blue die color code (Die Code 76) ensures easy identification and compatibility with Panduit and specified competitor crimping tools and dies, including UL Listed and CSA Certified tools. When crimped with Panduit Uni-Die™ dieless crimping tools or specified competitor dies, the connector meets NEBS Level 3 requirements and is temperature-rated to 90°C. The internal wire stops prevent over-insertion of conductors, ensuring consistent and reliable crimps. Ideal for heavy-duty electrical installations, this connector is tested to meet stringent industry standards, including Telcordia and American Bureau of Shipping approvals. Its design maximizes wire pull-out strength and performance, making it suitable for utility, industrial, and commercial electrical systems where reliability and safety are critical. Whether used in power distribution, substations, or renewable energy projects, the ABB Copper Two-Way Connector Splice delivers consistent performance and long-lasting durability.
  • Rated for 35kV maximum voltage and 400 kcmil copper conductors
  • Tin-plated copper construction for corrosion resistance and durability
  • Standard barrel design with two-way splice connection for versatile conductor joining
  • Die Code 76 (Blue) for easy identification and tool compatibility
  • UL Listed and CSA Certified when crimped with Panduit or specified competitor tools

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Blue
Connection Type
Two-Way Connector Splice
Finish
Tin Plated
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Size
400 kcmil
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.210 L
Package Weight (Metric)
0.095 kg
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Frequently Asked Questions

What is the installation requirement for product 54516?

Product 54516 must be installed in accordance with applicable national and local electrical codes.

What is the cable size range for product 54516?

The product 54516 is suitable for cable sizes from 8 AWG to 1250 kcmil.

What is the maximum wire size for product 54516?

The maximum wire size for product 54516 is 400 kcmil.

What materials are used in product 54516?

Product 54516 is made of high conductivity wrought aluminum and is electro tin plated.

What standards does product 54516 conform to?

Product 54516 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What are the installation tools compatible with 54516?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the crimp area design of product 54516?

The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the color coding for product 54516?

The die color for product 54516 is blue.

What is the weight of product 54516?

The weight of product 54516 is 0.93 pounds.

What is the temperature range for product 54516?

The document does not specify a temperature range for product 54516.

How to Install the 54516 Two Way Splicer

This guide provides step-by-step instructions for installing the 54516 Two Way Splicer, ensuring proper crimping and insulation for high conductivity connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54516 Two Way Splicer, Heat shrink tubing, Insulation pad

  1. Prepare the cable

    Strip the insulation from the cable to a length of 1-5/16 inches, being careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any dirt or oxidation.

  3. Insert and crimp the connector

    Insert the cable into the 54516 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, starting near the center.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    Use heat shrink tubing or an insulation pad as specified in the installation instructions to cover the crimped area.

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Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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