ABB Installation Products 35PCJ1M1310 35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter…
UPC: 783786815753
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 35kV voltage rating for high-power applications
- Accommodates cable insulation diameter from 1.370" to 1.630"
- Designed for 500 AWG solid aluminum conductors
- Single-piece housing for simplified installation
- Ensures reliable and electrically sound cable splicing
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | 500 kcmil |
Connection | Compression |
Insulation | Yes |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Size | 14-3/8 inch long |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
35PCJ1M1330-S
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Stranded 500. Cold-Shrinkable Jacket Seal Included.
35PCJ1M1330
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Stranded 500.35PCJ1M2310
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Conductor. Conductor Size AWG Solid 500.35PCJ1M2330
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Conductor. Conductor Size AWG Stranded 500.35PCJ1N1310
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Solid 500.35PCJ1N1360
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Solid 750.35PCJ1N1410
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000.25PCJ1N2410
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Copper Conductor. Conductor Size AWG Stranded 1000.Frequently Asked Questions
What voltage classes are available for PCJ joints?
Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.
What is the short-time current rating of PCJ joints?
The short-time current rating is equal to that of the cable rating, up to 35 kA.
How are transition joint catalog numbers constructed?
For transition joints, the larger connector is listed first in the catalog number, followed by the smaller connector.
Can copper connectors be used with aluminum conductors?
No, copper compression connectors are for copper-to-copper connections only and should not be used on aluminum conductors.
What standards do PCJ joint components meet?
The shield design meets IEEE 592 standard, and the connectors meet ANSI 119.4 Class A and Class 3 ratings.
Do PCJ joints require taping during installation?
No, the cable entrance engages the insulation shielding of the cable, eliminating the need for taping.
What is the maximum pull force the interlock can withstand?
The pin-and-socket interlock of the PCJ power cable joint is designed to withstand a pull force up to 500 lb.
What is the BIL impulse withstand for a 35 kV PCJ joint?
For a 35 kV class PCJ joint, the BIL impulse withstand (1.2 x 50 μsec. wave) is 300 kV.
What is the continuous current rating of PCJ joints?
The continuous current rating of PCJ power cable joints is equal to that of the cable rating.
What environments are suitable for PCJ power cable joints?
These joints are permanent, fully shielded, and fully submersible, suitable for direct-burial, underground vault, and overhead applications.
How to Install the 15/25/35PCJ1 Series Straight Joint
This guide provides step-by-step instructions for the safe and proper installation of the 15/25/35PCJ1 series straight joint for wire shielded cables, ensuring a permanent, fully shielded, and submersible connection.
Estimated time: 2h
Tools needed:
Wire-brush, Crimping tool, T&B WT3D tool (for 35kV only), Measuring tape or ruler, Cable stripping tools
Supplies needed:
Joint Housing (included), Splice (Conductor Contact, included), Lubricant (DO NOT SUBSTITUTE, included), Electrical connector (user supplied), DELTECt Cable ties TYD5135 (for 35kV ONLY), #14 AWG copper wire or equivalent, Cleaning supplies, Cable jacket reconstruction material (where applicable)
- De-energize and Inspect
DANGER: Ensure all apparatus is de-energized before beginning installation. Do not touch or move energized products. Inspect all package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Read these instructions entirely before proceeding.
- Prepare Cable Ends
Overlap both cables and cut them to 12 inches (305mm) from the joint centerline to ensure sufficient shield wire length. Where applicable, remove the cable jacket of Cable 1 to 37 inches (940mm) and Cable 2 to 21 inches (530mm). Fold back the shield wires. Cut both cables precisely at the joint centerline.
- Taper Cable 1 and Store Housing
Taper the edge of Cable 1's insulation shield from 1/2 inch to 1-1/2 inches (13mm to 38mm). Clean and lubricate the insulation shield. Lubricate the inside bore of the joint housing on both ends. Carefully slide the joint housing onto Cable 1, pushing it up to the shield wires for temporary storage.
- Prepare for Splice
Carefully remove the cable insulation and then the insulation shield from both Cable 1 and Cable 2 according to the 'X' and 'Y' dimensions provided in the document for your conductor size. Exercise extreme caution to avoid cutting or nicking the cable insulation or conductor.
- Install Conductor Splice
If conductors are aluminum, wire-brush them thoroughly and immediately insert them into the splice. Verify the dimension against the 'Max Check Before' table; if it exceeds, redo the assembly. Crimp the splice following the manufacturer's recommendations. Wipe off any excess inhibitor. Check the distance between cable insulations against the 'Max Check After' table; if it exceeds, redo the assembly. Remove any sharp protrusions or burrs generated during crimping and ensure all metal chips/filings are removed from the splice and joint assembly area.
- Final Joint Assembly
Clean the cables where indicated and lubricate them in the direction of the arrows to create a build-up or ramp of lubricant at the edge of the insulation shield. Slide the joint housing into its final position, ensuring proper placement by equalizing the deformation of the joint ends caused by the underlying cable insulation shield. For 35kV installations ONLY, install two DELTECt Cable ties on each end of the cable entrance as specified, and remove the yellow pin from the joint grounding eye.
- Grounding and Jacket Reconstruction
Retrain the shield wires and secure them to the ends of the joint as shown in the diagram. Insert one shield wire from Cable 1 (if #14 AWG or larger) through the joint grounding eye, and repeat for Cable 2. If shield wires are smaller than #14 AWG, use separate #14 AWG copper wire or equivalent. Connect the joint grounding wires and the remaining shield wires using an appropriate connector. Finally, reconstruct the cable jacket (where applicable) over both cables and the joint housing.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.