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ABB - Installation Products 274FLR3-C0240 - Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 17.2kV, Fuse Test Port - Two Capactive Test Ports, Large Housing, Cable Insulation Diameter 0.805 inch - 1.060 inch / 20-27mm, Aluminum Conductor size 1/0 AWG Stranded Compressed, 2/0 AWG Solid Compact

ABB Installation Products 274FLR3-C0240 Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 17.2kV, Fuse Test Port…

UPC: 783786430987


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 274FLR3-C0240 Molded Current Limiting Fuse Housing is a high-integrity solution for medium-voltage distribution systems requiring precise fault protection. Rated for 17.2kV nominal voltage, this housing supports cable insulation diameters from 0.805 inch (20mm) to 1.060 inch (27mm), accommodating both stranded compressed and solid compact aluminum conductors in sizes 1/0 AWG and 2/0 AWG. The large housing design ensures robust structural integrity under fault conditions, making it ideal for outdoor substations, industrial switchgear, and utility applications where reliable fault interruption is critical. Two capacitive test ports enable safe voltage verification without fuse removal, reducing maintenance downtime and improving operational efficiency. The molded construction delivers consistent performance in harsh environments, including corrosive or high-vibration settings. Compatible with standard current limiting fuse links, this housing integrates seamlessly into medium-voltage systems where interrupting current ratings up to 100 kAIC are required. The bottom wire entry design simplifies installation and cable management, while the aluminum conductor compatibility supports both phase and neutral applications. Key applications include medium-voltage motor starters, transformers, and distribution panels where current limiting fuse protection is essential. The 274FLR3 series is designed for systems requiring a 1200A main ampere rating and supports conductor sizes from 2 AWG to 500 kcmil, providing flexibility for diverse electrical infrastructure needs. Fuse not included; order separately to complete the protection circuit.
  • Rated for 17.2kV nominal voltage with 100 kAIC interrupting rating
  • Accommodates cable insulation diameters from 0.805" (20mm) to 1.060" (27mm)
  • Supports 1/0 AWG stranded compressed and 2/0 AWG solid compact aluminum conductors
  • Two capacitive test ports for safe voltage verification without fuse removal
  • Bottom wire entry design with compatibility for 2-500 AWG/kcmil conductors

Specifications

Amperage Rating
200 A
Application
Protect Light Duty Underground Distribution Systems
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Insulation
True
Length
21.12 in
Length
536.448 mm
Material
EPDM-Rubber
Special Features
Full-Range Current-Limiting Fusing with 50kA Interrupting Capability. Hotstick Operable 25/28kV Loadbreak Elbow Switching
Standard
IEEE 386, ANSI C37.40, ANSI C37.41, ANSI C37.47
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Fused Elbow Connector with Test Point
Voltage Rating
15.5 to 16.2 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
9.4900 L
Package Weight (Metric)
4.3050 kg
25 kV, 200 Amp, Deadbreak, Elbow Connector with Test Point, Cable Insulation Diameter - .635-.905 inch. Bi-Metal Lug, Conductor Size 240 - 1/0 Stranded/Compressed or 2/0 Compact/Solid. Includes Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Bail Assembly, Tube of Lubricant, Installation Instructions, Crimp Chart and V.D. Cap-Peroxide.

252LR-B5240

25 kV, 200 Amp, Deadbreak, Elbow Connector with Test Point, Cable Insulation Diameter - .635-.905 inch. Bi-Metal Lug, Conductor Size 240 - 1/0 Stranded/Compressed or 2/0 Compact/Solid. Includes Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Bail Assembly, Tube of Lubricant, Installation Instructions, Crimp Chart and V.D. Cap-Peroxide.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact.

168FLR1-B0220

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 1 AWG Stranded/Compressed, 1/0 AWG Solid/Compact.

168FLR1-B0230

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 1 AWG Stranded/Compressed, 1/0 AWG Solid/Compact.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.575 inch - 0.740 inch / 15-19mm, Aluminum Conductor size 2 AWG Solid/Compact.

168FLR1-A0210

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.575 inch - 0.740 inch / 15-19mm, Aluminum Conductor size 2 AWG Solid/Compact.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 2/0 AWG Stranded/Compressed, 3/0 AWG Solid/Compact.

168FLR1-B0250

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 2/0 AWG Stranded/Compressed, 3/0 AWG Solid/Compact.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.890 inch - 1.220 inch / 25-31mm, Aluminum Conductor size 4/0 AWG Stranded/Compressed.

168FLR1-D0270

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.890 inch - 1.220 inch / 25-31mm, Aluminum Conductor size 4/0 AWG Stranded/Compressed.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.805 inch - 1.060 inch / 20-27mm, Aluminum Conductor size 1 AWG Stranded/Compressed, 1/0 AWG Solid/Compact.

168FLR1-C0230

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.805 inch - 1.060 inch / 20-27mm, Aluminum Conductor size 1 AWG Stranded/Compressed, 1/0 AWG Solid/Compact.
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 3/0 AWG Stranded/Compressed, 4/0 AWG Solid/Compact.

168FLR1-B0260

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 3/0 AWG Stranded/Compressed, 4/0 AWG Solid/Compact.

Frequently Asked Questions

Are sealing and grounding kits recommended?

Yes, for safety purposes, a sealing and grounding kit with the loadbreak elbow is highly recommended.

Is the fuse included with the product?

No, the fuse for the Elastimold® Fused Elbow must be ordered separately.

What is the current rating range?

The current rating range for the Fused Elbow is 6-20 Amp.

What is the symmetrical interrupting capability?

The symmetrical interrupting capability is 50,000 Amp.

What is the impulse withstand (BIL) rating?

The impulse withstand (BIL) rating is 140kV (1.2 x 50 microsecond wave).

What is the frequency rating?

The frequency rating for the product is 50/60 Hz.

What is the nominal fuse voltage?

The nominal fuse voltage for the 274FLR Loadbreak Fused Elbow is 16.2kV (Phase to Ground).

What is the impulse withstand (BIL) rating?

The impulse withstand (BIL) rating is 140kV (1.2 x 50 microsecond wave).

Are sealing and grounding kits recommended?

Yes, for safety purposes, a sealing and grounding kit with the loadbreak elbow is highly recommended.

Is the fuse included with the product?

No, the fuse for the Elastimold® Fused Elbow must be ordered separately.

How to Install the 168FLR/274FLR Loadbreak Fused Elbow Connector

Complete installation guide for the 168FLR or 274FLR Loadbreak Fused Elbow Connector, designed to provide an in-line full-range current limiting fuse while terminating UD cable with concentric neutral and extruded insulation shielding.

Estimated time: 2h

Tools needed:

Probe Wrench, Allen Wrench (torque limiting, supplied), Wire brush, Crimp tool, Wire strippers, Cable cutting tool, Hotstick

Supplies needed:

Cable Half Housing, Elbow Half Housing, Fuse, Compression Lug, Probe, Probe Connector, Hose Clamp, Lubricant (supplied), Optional 200ECS Cold Shrink Cable Seal, No. 14 AWG / 2.5mm copper wire, Grounding connector

  1. Prepare Cable for Training

    DANGER: De-energize all apparatus before beginning installation to prevent serious or fatal injury. Using the bushing centerline as reference, cut excess cable off 20 inches minimum beyond the bushing. Slide the optional 200ECS Cold Shrink Cable Seal onto the cable, if used. Remove the jacket from the excess cable length and a distance of 'A' + 7-3/8 inches from the bushing centerline. If a Cable Seal kit is used, follow its instructions. Otherwise, unwrap and fold the concentric neutral wires back over the jacket and bind them. Using the bushing centerline as reference, squarely cut off the cable a distance of 'A', leaving 7-3/8 inches minimum of cable to terminate. Note: 'A' = 11-1/2 inches for FLR-1, 15-3/4 inches for FLR-3.

  2. Prepare Cable End and Install Lug

    Cut 1-1/8 inches from the cable end, ensuring a square cut and taking care not to nick the conductor. Wire brush bare aluminum conductors and immediately install the compression lug. Rotate the lug to spread inhibitor. Crimp the unthreaded end of the compression lug to the conductor, referring to the crimp chart for tool information. Start crimp at the crimp line mark and rotate 180 degrees for each successive crimp. Carefully wipe excess inhibitor from the outside of the lug and cable. Remove the insulation shield 5-1/2 inches from the end of the lug. Bevel the insulation end 1/8 inch maximum. Thoroughly clean the insulation to remove all traces of conductive residue.

  3. Lubricate and Insert Cable Half

    Apply the supplied lubricant to the outside of the connector, cable insulation, conductive shield, and the cable half of the Fused Elbow cable entrance end. DO NOT SUBSTITUTE lubricant. Insert the connector and cable into the cable half of the Fused Elbow until the top end of the connector protrudes beyond surface 'A'. This allows the fuse to be tightened before bottoming on the rubber.

  4. Install the Fuse

    Insert the threaded terminal end of the fuse into the cable half of the Fused Elbow and hand tighten it into the cable connector. CAUTION: The fuse stud will fracture if over torqued. Pull the housing up against the bottom of the tightened fuse.

  5. Assemble Probe Connector

    Assemble the probe connector to the fuse terminal. Rotate the probe connector so that the flats are perpendicular to the bushing with which it will mate. Lock the probe connector in position and tighten the setscrews using the special torque limiting allen wrench supplied in the fuse kit. Rotate the cable half of the Fused Elbow so that the test point is perpendicular to the flats on the probe connector.

  6. Assemble Elbow Half

    Apply lubricant to the elbow half of the fused elbow and assemble it to the cable half. The cuff of the cable half will overlap the elbow half by 3/4 inch. Ensure the probe connector faces the opening of the fused elbow half and the two test points are in line with each other. Insert the probe into the probe connector. Push on the cable if necessary to align the probe with the fuse. Start the threads by hand, taking care not to cross-thread. To tighten, use the special torque limiting allen wrench supplied; insert the short end into the hole in the probe and tighten until the wrench bends and remains bent. Position the hose clamp as shown in the diagram and tighten it. DO NOT OVERTIGHTEN.

  7. Connect Concentric Neutral

    Using a separate copper wire (No. 14 AWG / 2.5mm or equivalent), insert one end through each grounding eye on the elbow housing and cable housings. Twist tightly, taking care not to damage the eye. Finish installing the 200ECS jacket seal if used. Twist all neutral wires, exercising care not to damage grounding eyes, and connect to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation.

  8. Connect Elbow to Bushing Plug

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Operate the connection using a full insulated 'hotstick' type tool as per operating instructions. DO NOT OPERATE BY HAND.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.