ABB - Installation Products 262LRJS-C5210 - 25kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Compact/Solid Wire Size, Bi-Metal Compression Lug.
ABB - Installation Products

262LRJS-C5210

UPC: 075114327138


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Overview

ABB Installation Products 262LRJS-C5210 is a 25kV, 200 Amp loadbreak jacket seal elbow connector designed for medium-voltage cable systems. This connector accommodates cable insulation diameters from .805 to 1.060 inches and supports #2 compact or solid wire sizes with a bi-metal compression lug for reliable conductivity and corrosion resistance. The integrated test point allows for safe voltage verification without disconnecting the system, reducing downtime during maintenance or troubleshooting. The loadbreak design enables hot-swapping under load, a critical feature for critical infrastructure where continuous power is required. The jacket seal design provides environmental protection against moisture and contaminants, extending service life in outdoor or underground installations. This connector is part of ABB’s medium-voltage accessory line, ensuring compatibility with industry-standard cable systems and compliance with applicable electrical codes. Ideal for utility, industrial, and commercial applications requiring reliable medium-voltage connections with test access.
  • 25kV rated, 200 Amp continuous current capacity
  • Loadbreak design enables hot-swapping under load
  • Integrated test point for safe voltage verification
  • Accommodates .805" to 1.060" cable insulation diameters
  • Bi-metal compression lug for #2 compact/solid wire

Specifications

Amperage Rating
200 A
Application
200 kV, 200 Amp
Color
Black
Conductor Range
#2 SOL/COMPT AWG
Environmental Conditions
All Weather Conditions
Insulation
True
Length
11.47 in
Length
291.338 mm
Material
Housing - EPDM-Rubber
Special Features
25kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in cable jacket seal. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point and Jacket Seal
Voltage Rating
28 kV
Width
8.2 in
Width
208.28 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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K655YSR-F0210

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compacted Solid #2.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

376LR-H-5230

200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

375LR-L-2270

200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
35kv, 200 Amp, Loadbreak, Elbow, with Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, Bi-Metal Lug, Conductor Size 2/0 Compressed/Stranded or 3/0 Compact/Solid.

375LR-K5250-SG3

35kv, 200 Amp, Loadbreak, Elbow, with Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, Bi-Metal Lug, Conductor Size 2/0 Compressed/Stranded or 3/0 Compact/Solid.
35kV 200 Amp, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

375LR-K-5240

35kV 200 Amp, Loadbreak Elbow Connector without Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, with Sealing Kit. Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

375LR-K-5240-SG3

200 Amp, 35kV, Loadbreak Elbow Connector without Test Point, with Sealing Kit. Cable Insulation Diameter 1.090 inch to 1.310 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.
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375LR-K5260-SG3

35kV, 200 Amp, Loadbreak Elbow with out Test Point, Cable Insulation Diameter 1.090 to 1.465 inches, Bi-Metal, Conductor Size 260 - 3/0 Stranded/Compressed or 4/0 Solid/Compact. SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring

Frequently Asked Questions

Does the elbow have multiple grounding eye positions?

Yes, the enhanced design includes dual grounding eye positions for added flexibility.

What material is the pulling eye made from?

The pulling eye is made from robust stainless steel, promoting durable hotstick control.

Is an optional integral jacket seal available?

Yes, the enhanced Elastimold 200 amp loadbreak elbow offers an optional integral jacket seal.

What does RUS acceptance mean for this product?

RUS acceptance from the U.S. Department of Agriculture authorizes its use in rural infrastructure construction and improvements.

What certifications does the Elastimold elbow hold?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.

Is the elbow compatible with Elastimold bushings?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What safety features are included in the enhanced elbow?

It includes improved insulation, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced loadbreak elbow for 15 kV and 25 kV applications, designed for easier switching operations.

Does the elbow have multiple grounding eye positions?

Yes, the enhanced design includes dual grounding eye positions for added flexibility.

How to Install Elastimold 261LRJS/262LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 261LRJS (without test point) and 262LRJS (with test point) Loadbreak Elbow Connectors with Jacket Seal on UD cable.

Estimated time: 1h 30m

Tools needed:

Probe wrench, Wire brush, Crimp tool (refer to lug chart), Hotstick

Supplies needed:

Lubricant (supplied, do not substitute), Mastic sealing strips (supplied), Vinyl tape, No. 14 AWG / 2.5mm copper wire, Appropriate grounding connector

  1. Perform Pre-Installation Checks

    DANGER: All apparatus must be de-energized during installation or removal of parts. Inspect package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check threads by threading the probe into the compression lug; if resistance is encountered, check for damage. Read all instructions before starting. Have all required tools ready and maintain cleanliness. If installing a 262LRJS, lubricate the test point cap and test point, then install the cap if not already present.

  2. Train and Cut Cable

    Train the cable to ensure sufficient slack for ease of operation. Pull extra cable, approximately 24-26 inches, beyond the centerline of the bushing. Place a tape mark at the bushing centerline. Remove the outer jacket 7-3/4 to 8 inches further back from the tape mark. Unwrap the neutral wires back past the bushing centerline. Cut the excess cable squarely at the bushing centerline.

  3. Prepare Cable End

    Wrap one mastic strip, stretching slightly, around the cable jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the outer diameter. Cover all mastic with vinyl tape. Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Install Compression Lug

    Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.

  5. Assemble Elbow Housing

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  6. Connect Concentric Neutral

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Pull the hood over the concentric neutral seal area on the cable by pulling the tabs or rolling the seal down. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.

  7. Connect Elbow to Bushing Plug

    DANGER: Lubricate the receptacle portion of the elbow connector and the mating bushing ONLY if the transformer and elbow are known to be de-energized. Operate the connection using a full insulated hotstick type live-line tool, following appropriate operating instructions. Do NOT operate by hand.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.