ABB - Installation Products 162LRJS-C5230 - 15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug
ABB - Installation Products

162LRJS-C5230

UPC: 075114190879


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Overview

ABB Installation Products 162LRJS-C5230 is a 15kV, 200 Amp loadbreak jacket seal elbow connector designed for .805 to 1.060 inch cable insulation diameters. This bi-metal compression lug connector integrates a test point for safe voltage verification without cable disconnection, meeting ANSI C119.4 standards for loadbreak operations. The #1 stranded wire size compatibility ensures reliable termination for medium-voltage distribution systems, including underground residential feeders, industrial power networks, and utility substations. The elbow design allows for compact installation in tight spaces while maintaining full-rated current capacity. The jacket seal provides environmental protection against moisture and contaminants, reducing the risk of insulation degradation in outdoor or buried applications. Compatible with standard 15kV class cables, this connector supports hot-line maintenance procedures, minimizing downtime during inspections or reconfigurations. The bi-metal construction ensures compatibility between aluminum conductors and copper terminals, preventing galvanic corrosion in mixed-metal systems. Ideal for utilities, contractors, and industrial facilities requiring compliant, field-proven medium-voltage connections.
  • 15kV rated, 200 Amp continuous current capacity
  • Loadbreak operation with integrated test point for safe voltage verification
  • Compatible with .805" to 1.060" cable insulation diameters
  • Bi-metal compression lug for aluminum-to-copper termination
  • Jacket seal design for moisture and contaminant resistance

Specifications

Amperage Rating
200 A
Application
15 kv, 200 Amp
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Connection Type
Loadbreak Jacket Seal Elbow Connector with Test Point
Current Rating
200 A
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Bi-Metal Compression Lug
Material
Housing - EPDM-Rubber
Series
162LRJS
Size
.805 inch - 1.060 inch Cable Insulation Diameter, #1 Stranded Wire Size
Special Features
15kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Built in cable jacket seal. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point and Jacket Seal
Voltage Rating
15 kV
Voltage Rating
15kV
Width
8.2 in
Width
208.28 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 15kV, Loadbreak Elbow with Jacket Seal, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

162LRJS-B5230A

200 Amp, 15kV, Loadbreak Elbow with Jacket Seal, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug

162LRJS-D5270

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug
25/28kV, 200 Amp, Loadbreak Elbow Connector, .635 inch - .905 inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.

261LR-B5240

25/28kV, 200 Amp, Loadbreak Elbow Connector, .635 inch - .905 inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug.
25/28kV, 200 Amp, Loadbreak Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.

261LR-C5220

25/28kV, 200 Amp, Loadbreak Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug.
200 Amp, 25kV, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS Jacket Seal Included.

261LR-C5230-S

200 Amp, 25kV, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. 200ECS Jacket Seal Included.
25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug.

262LR-C5250

25kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug.
200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01. 200ECS Jacket Seal Included.

262LR-C5260-S

200 Amp, 25kV, Loadbreak Elbow with Test Point, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01. 200ECS Jacket Seal Included.

Frequently Asked Questions

How does the elbow reduce life cycle costs?

It is optimized for switching operations, offers lifetime ease of operation and non-stick performance with Elastimold bushings, and has an improved seal system.

How does the enhanced elbow provide increased flexibility?

It offers additional sizes, improved wider cable ranges, an easy order system, and an optional integral jacket seal.

Is the loadbreak elbow approved for rural infrastructure?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the USDA. This authorizes its use in rural infrastructure construction.

Which standards and certifications does the elbow meet?

The enhanced Elastimold 200 amp loadbreak elbow is IEEE 386 compliant and has ANSI certification. It also has Rural Utilities Service (RUS) acceptance.

What safety features does the enhanced elbow offer?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow available for 15 kV and 25 kV series, designed for easier switching operations.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow available for 15 kV and 25 kV series, designed for easier switching operations.

What safety features does the enhanced elbow offer?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

Which standards and certifications does the elbow meet?

The enhanced Elastimold 200 amp loadbreak elbow is IEEE 386 compliant and has ANSI certification. It also has Rural Utilities Service (RUS) acceptance.

Is the loadbreak elbow approved for rural infrastructure?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the USDA. This authorizes its use in rural infrastructure construction.

How to Install 161LRJS/162LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the installation and assembly of 161LRJS and 162LRJS Loadbreak Elbow Connectors with Jacket Seal on UD cable, including cable preparation, elbow assembly, and neutral connection.

Estimated time: 1h 30m

Tools needed:

Probe wrench, Hotstick, Cable cut back template, Wire brush, Crimp tool, Vinyl tape

Supplies needed:

Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), Mastic sealing strips, No. 14 AWG / 2.5mm copper wire, Appropriate neutral connector, UD cable

  1. Prepare for Installation and Safety Checks

    DANGER: All apparatus must be de-energized during installation or removal of parts. Inspect all package contents and components for completeness, damage, proper fit, rating, and compatibility with mating parts. Check threads by threading the probe into the compression lug; replace if resistance is encountered. Read all instructions and have required tools ready. If installing a 162LRJS, lubricate and install the test point cap if not already present.

  2. Train and Prepare Cable Jacket and Neutral Wires

    Train the UD cable to ensure sufficient slack for ease of operation. Mark the bushing centerline with tape and pull extra cable 24-26 inches beyond the centerline to provide extra length for neutral wires. Remove the outer jacket 7 3/4 to 8 inches back from the centerline. Unwrap the neutral wires back past the bushing centerline. Cut the excess cable squarely at the bushing centerline. Wrap one mastic strip, stretching slightly, around the jacket. Bend all neutral wires straight back over the mastic and along the cable, pressing them into the mastic. Wrap a second mastic strip completely around the outer jacket, overlapping the imbedded neutral wires. Use a third strip if needed to build up the outer diameter, then cover all mastic with vinyl tape.

  3. Prepare Cable Insulation and Crimp Lug

    Remove the insulation shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush bare aluminum conductors and immediately install the compression lug. Rotate the lug to spread inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable. Remove the insulation shield as shown in the template and bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Assemble Elbow Housing and Probe

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; DO NOT SUBSTITUTE. Keep the insulation clean and free of dirt. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe should turn freely for approximately four turns before becoming snug. Tighten the probe with the wrench until the wrench bends.

  5. Connect Concentric Neutral

    Pull the hood over the concentric neutral seal area on the cable by pulling the tabs and/or rolling the seal down. Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow. Twist it tightly, ensuring not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires to allow for elbow operation.

  6. Connect Elbow to Bushing Plug

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Operate the connection using a fully insulated hotstick type live-line tool; DO NOT OPERATE BY HAND. Consult your utility's safe work practices for the required tool length and operating procedures.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.