ABB Installation Products 162LR-D5220-SG3 15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable…
UPC: 075114333054
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15kV, 200 Amp rated loadbreak elbow connector for medium-voltage systems
- Built-in test point for safe circuit verification without full de-energization
- Accommodates cable insulation diameters from 0.890" to 1.220"
- Supports #2 stranded/compressed or #1 solid/compact conductor sizes
- Cold shrinkable sealing kit with copper braid and constant force spring for environmental protection
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV class, 200 Amp Distribution Apparatus |
Color | Black |
Conductor Range | #2 STR/COMPR AWG , #1 SOL/COMPT AWG |
Connection Type | Loadbreak Elbow Connector with Test Point |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Bi-Metal, Copper Braid, Constant Force Spring |
Material | Housing - EPDM-Rubber |
Series | 162LR |
Size | 0.890-1.220 inches (Cable Insulation), #2 Stranded/Compressed or #1 Solid/Compact (Wire Size) |
Size | .890 inch - 1.220 Inch Cable Insulation Diameter |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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K655DLR-G0240-S
15/25kV, 600 Amp, Elbow with Direct Test and Sealing Kit. Cable Insulation Diameter - .760-.950 inch, Aluminum Lug, Conductor Size 250 - 1/0 Stranded/Compressed or 2/0 Compact/Solid.
K656LR-G0250-SG2
15/25kV, 600 Amp, Elbow with Test Point, includes Insulating Plug, Cap, Stud, Lug and Cable Adapter. With Cold Shrinkable Seal with Copper Rod and Constant Force Spring. Cable Insulation Diameter - .760-.950 inch, Bi-Metal Lug, Conductor Size 250 - 2/0 Stranded/Compressed or 3/0 Compact/Solid.
168RLR-H-5270
200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact.
262LR-E5270-S
25kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Conductor, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. With Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installation Instruction Sheet and Crimp Chart. S - Cold Shrinkable Jacket Seal.
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900 Amp, 35kV, 600 Series Elbow with insulated plug, cap, stud, lug and cable adapter. Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 or Compacted Solid 4/0 or mmSquared Compact 95.
273RLR-H-5250
200 Amp, 25kV, Loadbreak Replacement Elbow Connector without Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 0.850 inch to 1.050 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.
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200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.890 inch to 1.220 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or kcmil Solid 250 or mmSquared 126.67.Frequently Asked Questions
What is the voltage rating of this loadbreak elbow connector?
The ABB 162LR-D5220-SG3 is rated for 15kV operation.
What amperage can this connector handle?
This loadbreak elbow connector is designed for 200 Amp applications.
What cable insulation diameters are compatible with this connector?
The connector is suitable for cable insulation diameters ranging from 0.890 inches to 1.220 inches.
What wire sizes can be terminated with this connector?
It supports #2 stranded/compressed or #1 solid/compact wire sizes.
What type of sealing mechanism does this connector use?
This connector features a cold shrinkable seal with a copper braid and constant force spring.
Does this connector have a test point?
Yes, the ABB 162LR-D5220-SG3 includes a test point for circuit testing.
How to Install 161LR/162LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe installation and initial setup of 161LR and 162LR Loadbreak Elbow Connectors on various UD cables, including cable preparation, elbow assembly, and grounding.
Estimated time: 1h
Tools needed:
Probe Wrench, Wire strippers, Wire brush, Crimp tool, Hotstick, Electrical tape
Supplies needed:
Lubricant (Do Not Substitute), UD Cable, Copper wire (No. 14 AWG / 2.5mm or equivalent), Connector for neutral wires, Cold shrink tube (if using a sealing kit), Conductive copper tape (if using a specific sealing kit)
- Perform Pre-Installation Checks and Ensure Safety
Before starting, ensure all apparatus is de-energized. Inspect all parts for damage, proper rating, and compatibility with mating components. Check package contents for completeness and ensure the probe threads freely into the compression lug for approximately four turns before becoming snug. Have all required tools at hand and maintain cleanliness throughout the procedure. Failure to follow these instructions will result in damage to the product and serious or fatal injury.
- Prepare Cable End According to Type
Train the cable to ensure adequate slack for operation. Prepare the cable end by cutting it squarely at the bushing centerline. Depending on the cable type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the specific instructions for removing the outer jacket, unwrapping neutral or drain wires, and applying any necessary sealing kits or conductive tape. Ensure extra length of neutral wires or grounding braid is available for connection to tank ground.
- Strip Cable and Crimp Compression Lug
Remove the shield and insulation 2-1/8 inches (55mm) from the cable end, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe excess inhibitor from the lug and cable. Remove the insulation shield as shown, beveling the insulation end 1/8 inch (5mm) maximum. Thoroughly clean the insulation.
- Lubricate and Assemble Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable with a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Connect Grounding and Neutral Wires
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.
- Connect Elbow to De-energized Bushing
CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Operate the connection using a full insulated 'hotstick' type tool; do not operate by hand. Ensure positive control of the elbow connector and insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. Do not hold in the partially inserted position.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
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