ABB Installation Products 162LR-C5270 15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable…
UPC: 075114188067
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Overview
- 15kV voltage rating for medium-voltage applications
- 200 Amp continuous current rating
- Integrated test point for safe voltage verification
- Accommodates cable insulation diameters from .805" to 1.060"
- Designed for 4/0 AWG stranded wire with a bi-metal compression lug
Specifications
Amperage Rating | 200 A |
Application | 15kV, 200 Amp |
Color | Black |
Conductor Range | 4/0 STR/COMPR AWG , 250 kcmil |
Connection | Push-In |
Connection Type | Loadbreak Elbow Connector with Test Point |
Current Rating | 200 A |
Environmental Conditions | All Weather Conditions |
Insulation | True |
Material | Bi-Metal Compression Lug |
Material | Housing - EPDM-Rubber |
Series | 162LR |
Size | 0.805 inch - 1.060 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size |
Size | 7.76 inch (197.1 mm) X 9.03 inch (229.4 mm), 2.92 inch (74.2 mm) Diameter |
Special Features | 15kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Voltage Rating | 15kV |
Package Dimensions (L x W x H) | 10.5 IN x 19.12 IN x 12.5 IN |
Package Dimensions (L x W x H) | 26.67 cm x 48.5648 cm x 31.75 cm |
Package Weight (Imperial) | 2.1300 L |
Package Weight (Metric) | 0.9660 kg |
162LR-C5270-S
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.162LR-C5240
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug162LR-C5240C
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.162LR-C5240-S
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS Jacket Seal Included.162LR-C5240-SG3
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.162LR-C5230
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug162LR-C5230A
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
USK 350 SL
Flood Seal Aluminum Mechanical Splice Kit, #6-350 kcmil, Aluminum and Copper, StreetLight Option, Screws per side 1, Connector Length 2.54 inch, Rocket/Cap 10.1 inch longFrequently Asked Questions
What material is the pulling eye made from?
The pulling eye is made from robust stainless steel, promoting durable hotstick control.
What is the purpose of the rigid probe support?
The rigid probe support ensures proper switching and easy probe installation.
How does the elbow reduce life cycle costs?
It is optimized for switching operations, offers lifetime ease of operation and non-stick performance with Elastimold bushings, and has an improved seal system.
How does the enhanced elbow offer increased flexibility?
It offers additional sizes, improved wider cable ranges, an easy order system, and an optional integral jacket seal.
What standards and certifications does the product meet?
The product is IEEE 386 compliant and has ANSI certification, in addition to Rural Utilities Service (RUS) acceptance.
Does the loadbreak elbow have RUS acceptance?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).
What safety features are included in the enhanced elbow?
It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, and a robust stainless-steel pulling eye. It also has dual grounding eye positions.
What are the voltage ratings for this loadbreak elbow?
The enhanced Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV series applications.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow designed for 15 kV and 25 kV series, incorporating innovative design and manufacturing experience.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow designed for 15 kV and 25 kV series, incorporating innovative design and manufacturing experience.
How to Install the 162LR Loadbreak Elbow Connector
This guide provides detailed instructions for the safe installation and assembly of the 162LR Loadbreak Elbow Connector, including cable preparation, lug installation, and final connection to a 15kV class bushing.
Estimated time: 1h 30m
Tools needed:
Wire strippers, Wire brush, Crimp tool, Knife, Probe wrench, Hotstick tool, Cleaning cloth
Supplies needed:
162LR Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, do not substitute), Copper wire (No. 14 AWG / 2.5mm), Appropriate connector (for neutral wires), Cable sealing kit (if applicable), Conductive copper tape (if using specific sealing kits), Vinyl tape (if using specific cable types)
- Perform Initial Safety Checks and Component Verification
DANGER: Ensure all apparatus is de-energized before beginning installation. This product must be installed by competent personnel trained in high voltage electrical equipment safety. Inspect all package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check the probe threads by hand-threading into the compression lug; replace damaged components if resistance is encountered. Have all required tools ready and maintain cleanliness.
- Prepare Cable for Termination
Train the cable to ensure adequate slack for operation. Based on your cable type (non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the specific instructions in the product manual (Step 1) to prepare the cable end, including unwrapping neutral/ground wires, cutting the cable squarely, and applying any necessary sealing kits or tape. Ensure an extra length of neutral wires or grounding braid is available for connection to tank ground.
- Prepare Cable End and Install Compression Lug
Remove 2-1/8 inches (55mm) of the shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor, and align its threaded hole with the bushing bore. Crimp the lug according to the crimp chart, starting at the mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor. Remove 6-7/8 inches (175mm) of the insulation shield, ensuring a straight, smooth, and squared cut. Bevel the insulation end a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all dirt or inhibitor traces.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Establish Grounding Connections
Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions to complete the grounding process.
- Connect Elbow to Bushing Plug
DANGER: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick tool to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. DO NOT OPERATE BY HAND.
Frequently Asked Questions about ABB - Installation Products
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