ABB Installation Products 162LR-C5240C 200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060…
UPC: 075114188166
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Overview
- 200 Ampere continuous current rating
- 15 kilovolt voltage rating for medium-voltage applications
- Loadbreak design for safe, on-load connections and disconnections
- Bi-metal compression lug compatible with aluminum and copper conductors
- Accommodates cable insulation diameters from 0.805 to 1.060 inches
Specifications
Amperage Rating | 200 A |
Application | 15kV, 200 Amp |
Color | Black |
Conductor Range | 1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG |
Connection | Push-In |
Connection Type | LoadBreak Elbow Connector |
Current Rating | 200 A |
Environmental Conditions | All Weather Conditions |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal Compression Lug |
Series | 162LR |
Size | Cable Insulation Diameter 0.805 inch to 1.060 inch |
Size | 7.76 inch (197.1 mm) X 9.03 inch (229.4 mm), 2.92 inch (74.2 mm) Diameter |
Special Features | 15kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
162LR-C5240
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug162LR-C5240-S
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS Jacket Seal Included.162LR-C5240-SG3
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.162LR-C5230
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200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
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Flood Seal, Aluminum Mechanical Splice kit, 1.81 inch long connector, #10 wire, 4 sides, 2 screws per side, includes Connector, Insulating Cap with Liner and Rocket, Silicone GreaseFrequently Asked Questions
Is the Elastimold elbow RUS accepted?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA). This authorizes its use in rural infrastructure construction.
What safety features does the enhanced elbow include?
It includes improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.
What are the voltage ratings for this elbow?
The enhanced Elastimold 200 amp loadbreak elbow is available for 15 kV and 25 kV applications.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced loadbreak elbow for 15 kV and 25 kV series, designed for switching operations. It incorporates innovative design and manufacturing experience to address end users' needs.
What standards does the elbow comply with?
The enhanced Elastimold 200 amp loadbreak elbow is IEEE 386 compliant and has ANSI certification.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced loadbreak elbow for 15 kV and 25 kV series, designed for switching operations. It incorporates innovative design and manufacturing experience to address end users' needs.
What standards does the elbow comply with?
The enhanced Elastimold 200 amp loadbreak elbow is IEEE 386 compliant and has ANSI certification.
Is the Elastimold elbow RUS accepted?
Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA). This authorizes its use in rural infrastructure construction.
What safety features does the enhanced elbow include?
It includes improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.
What are the voltage ratings for this elbow?
The enhanced Elastimold 200 amp loadbreak elbow is available for 15 kV and 25 kV applications.
How to Install 161LR/162LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe and proper installation of 161LR and 162LR Loadbreak Elbow Connectors on various UD cables, including cable preparation, lug attachment, elbow assembly, grounding, and final connection to a de-energized bushing.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire strippers, Wire brush, Crimp tool (specific to compression lug), Probe wrench (supplied with kit), Hotstick, Measuring tape, Utility knife
Supplies needed:
161LR or 162LR Loadbreak Elbow Connector Kit (includes housing, probe, lubricant), Compression Lug (appropriate for cable), No. 14 AWG / 2.5mm Copper Ground Wire, Appropriate connector for neutral wires, Cleaning solution and wipes, Vinyl tape (if applicable for cable type), Conductive copper tape (if applicable for cable type)
- Prepare the Cable
DANGER: All apparatus must be de-energized during installation. Select the appropriate cable preparation method based on your cable type (Non-Jacketed Concentric Neutral, Jacketed Concentric Neutral, Jacketed Cable with Drain Wires, or Jacketed Copper Tape Shield Cable). Follow the specific instructions for training, stripping, and cutting the cable to the required dimensions, ensuring adequate slack. Remove the shield and insulation 2-1/8” (55mm) from the cable end, cutting squarely without nicking the conductor. Remove the insulation shield 6-7/8” (175mm) back from the end, and bevel the insulation end 1/8” (5mm) maximum. Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Install the Compression Lug
Wire brush bare aluminum conductors immediately after stripping. Install the compression lug, rotating it to spread the inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the instructions provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the outside of the lug and cable.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE. Slide the elbow connector onto the cable with a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Ground the Elbow Connector
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. If the elbow was preordered with a ground wire, continue to the next step. For concentric neutral cables, twist all neutral wires and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.
- Connect the Elbow to the Bushing
DANGER: CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Using a full insulated hotstick tool, operate the elbow to connect it to the bushing. DO NOT OPERATE BY HAND.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
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