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ABB - Installation Products 162LR-B5250-S - 200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS Jacket Seal Included.

ABB Installation Products 162LR-B5250-S 200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905…

UPC: 075114187886


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 162LR-B5250-S is a 200 Amp, 15kV loadbreak elbow connector designed for reliable power distribution applications. This connector features a bi-metal compression lug, ensuring robust and durable connections for a range of conductor sizes. It is compatible with cable insulation diameters from 0.635 inches to 0.905 inches. The connector accommodates compressed stranded conductors of 2/0 AWG, solid conductors of 3/0 AWG, and a mm² equivalent of 67.43. The integrated 200ECS jacket seal provides essential protection against environmental ingress, maintaining the integrity of the connection. Manufactured by ABB - Installation Products, this elbow connector is a critical component for medium-voltage systems requiring safe and efficient loadbreak capabilities. Its construction prioritizes secure termination and long-term performance in electrical infrastructure. The 162LR series is known for its dependable operation and adherence to industry standards for loadbreak connectors. This unit is suitable for use in utility, industrial, and commercial power distribution networks where reliable switching and connection are paramount. The bi-metal construction offers excellent conductivity and corrosion resistance, vital for maintaining connection quality over time. The specified insulation diameter range ensures a secure fit on commonly used medium-voltage cables. The 200 Amp and 15kV ratings confirm its suitability for specified power system parameters. The inclusion of the jacket seal simplifies installation by providing a pre-integrated sealing solution, reducing potential points of failure and assembly time. This connector is a key element in ensuring the safe and efficient operation of electrical distribution systems.
  • 200 Amp current rating
  • 15 kV voltage rating
  • Bi-metal compression lug for durable connections
  • Accommodates 0.635" - 0.905" cable insulation diameter
  • Supports 2/0 AWG stranded / 3/0 AWG solid conductor sizes (67.43 mm²)

Specifications

Amperage Rating
200 A
Application
15kV, 200 Amp
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection
Push-In
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Size
7.76 inch (197.1 mm) X 9.03 inch (229.4 mm), 2.92 inch (74.2 mm) Diameter
Special Features
15kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

162LR-B5250-SG3

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

162LR-B5240-SG3

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

162LR-B5240(CTN)

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug

162LR-B-5240

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS Jacket Seal Included.

162LR-B-5240-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS Jacket Seal Included.
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug

162LRJS-A5220

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #3 Stranded Wire Size, Bi-Metal Compression Lug

162LRJS-B5210

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #3 Stranded Wire Size, Bi-Metal Compression Lug
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector without Test Point, .635 inch - .905 inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug

162LRJS-B5220

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector without Test Point, .635 inch - .905 inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug

Frequently Asked Questions

What are the voltage ratings for this elbow?

The Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV series applications.

Does the elbow have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the USDA, authorizing its use in rural infrastructure construction.

What standards and certifications does the elbow meet?

The elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What safety features does the elbow include?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced loadbreak elbow for 15 kV and 25 kV series, designed for easier switching operations.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced loadbreak elbow for 15 kV and 25 kV series, designed for easier switching operations.

What are the voltage ratings for this elbow?

The Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV series applications.

Does the elbow have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the USDA, authorizing its use in rural infrastructure construction.

What standards and certifications does the elbow meet?

The elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What safety features does the elbow include?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

How to Install 161LR/162LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial connection of 161LR and 162LR Loadbreak Elbow Connectors to various UD cables and mating bushings.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Wire brush, Crimp tool, Hotstick tool, Wire strippers

Supplies needed:

Lubricant (supplied), Copper wire (No. 14 AWG / 2.5mm), Neutral wire connector, Vinyl tape, Conductive copper tape, Cold shrink tube

  1. Perform Safety and Pre-Installation Checks

    DANGER: Ensure all apparatus is de-energized before beginning installation or removal of parts. Inspect all components for damage, correct rating, and compatibility with mating parts. Verify package contents are complete and undamaged. Check the threads by hand-threading the probe into the compression lug; replace if resistance is encountered. Gather all required tools and maintain a clean work area throughout the procedure.

  2. Train Cable and Perform Initial Preparation

    Train the cable to ensure sufficient slack for ease of operation. Identify your specific cable type (e.g., non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield). Follow the corresponding instructions in the documentation for your cable type regarding initial jacket removal, management of neutral or drain wires, and sliding on any cold shrink tubes if applicable. Cut the excess cable squarely at the centerline of the bushing.

  3. Prepare Cable Ends and Install Compression Lug

    Remove the insulation shield and insulation 2-1/8” (55mm) from the cable end, ensuring the cut is square and the conductor is not nicked. Wire brush bare aluminum conductors thoroughly and immediately install the compression lug. Rotate the lug to spread the inhibitor and ensure its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, rotating 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor. Remove the insulation shield 6-7/8” (175mm) from the end of the insulation. Bevel the insulation end a maximum of 1/8” (5mm). Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.

  4. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing using only the supplied lubricant. Do not substitute. Slide the elbow connector onto the cable with a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  5. Connect Grounding and Neutral Wires

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm) or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.

  6. Connect Elbow to Bushing

    DANGER: Confirm that both the transformer and the elbow are completely de-energized before proceeding with this connection. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a full insulated hotstick tool to the loadbreak connector pulling eye. Remove any insulated cap from the bushing by attaching the hotstick tool to its pulling eye and following accessory instructions. Insert the probe tip approximately 2” (50mm) into the bushing. Immediately push the elbow home with a fast, firm, straight motion, applying sufficient force to engage the internal lock on the elbow connector and bushing interface. Do not hold the elbow in the partially inserted position.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.