ABB - Installation Products 162LR-D5250 - 15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .890 inch - 1.220 Inch Cable Insulation Diameter, 2/0 Stranded, 2/0 Solid Wire Size, Bi-Metal Compression Lug, No Sealing Kit
ABB - Installation Products

162LR-D5250

UPC: 075114267601


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Overview

The ABB 162LR-D5250 is a 15 kV, 200 Amp loadbreak elbow connector designed for reliable power distribution applications in medium-voltage systems. This connector is engineered to accommodate cable insulation diameters ranging from 0.890 inches to 1.220 inches, making it suitable for a variety of stranded and solid wire sizes, including 2/0 AWG. The integrated test point allows for safe and efficient voltage testing without de-energizing the circuit, enhancing operational safety and reducing downtime. Constructed with a durable bi-metal compression lug, this connector ensures a secure and long-lasting electrical connection, critical for maintaining system integrity. The 162LR-D5250 is part of ABB's Installation Products catalog, known for its quality and performance in electrical infrastructure. This specific model does not include a sealing kit, allowing for flexibility in installation based on environmental requirements. Key specifications include a 15 kV voltage rating and a 200 A current rating, ensuring it meets the demands of medium-voltage systems. The compression lug connection type provides a robust mechanical and electrical interface. Additional features include compatibility with 2/0 stranded and 2/0 solid wire sizes, ensuring versatility across different cable types. The loadbreak design enables safe connection and disconnection under load conditions, minimizing service interruptions. The connector is designed for use in underground distribution systems, providing a reliable solution for power utilities and industrial applications. SKU: 162LR-D5250. UNSPSC Code: 39121421.
  • 15 kV Voltage Rating
  • 200 Amp Current Rating
  • Accommodates Cable Insulation Diameter: 0.890" - 1.220"
  • Integrated Test Point for Safe Testing
  • Bi-Metal Compression Lug for Secure Connection

Specifications

Amperage Rating
200 A
Application
15kV, 200 Amp
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection
Push-In
Environmental Conditions
All Weather Conditions
Insulation
True
Material
Housing - EPDM-Rubber
Size
7.76 inch (197.1 mm) X 9.03 inch (229.4 mm), 2.92 inch (74.2 mm) Diameter
Special Features
15kV, 200 Amp Loadbreak Elbow. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation. Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard. Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.0800 L
Package Weight (Metric)
0.9440 kg
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

162LR-B5250-SG3

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

162LR-C5270-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug

162LR-C5250

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

162LR-C5250-SG3

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 3/0 Stranded Wire Size, Bi-Metal Compression Lug

162LR-C5260

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .805 inch - 1.060 Inch Cable Insulation Diameter, 3/0 Stranded Wire Size, Bi-Metal Compression Lug
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS Jacket Seal Included.

162LR-C5250-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS Jacket Seal Included.
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS-G3 Jacket Seal and Grounding Kit Included.

162LR-C5270-SG3

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS-G3 Jacket Seal and Grounding Kit Included.

Frequently Asked Questions

Can this product be used in rural infrastructure projects?

Yes, it has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA), authorizing its use in rural infrastructure construction.

What certifications does the Elastimold elbow have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What voltage ranges does the loadbreak elbow support?

The enhanced Elastimold loadbreak elbow supports 15 kV and 25 kV series applications.

What is the current rating of this loadbreak elbow?

The Elastimold loadbreak elbow is rated for 200 amps.

Can this product be used in rural infrastructure projects?

Yes, it has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA), authorizing its use in rural infrastructure construction.

What certifications does the Elastimold elbow have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What voltage ranges does the loadbreak elbow support?

The enhanced Elastimold loadbreak elbow supports 15 kV and 25 kV series applications.

What is the current rating of this loadbreak elbow?

The Elastimold loadbreak elbow is rated for 200 amps.

What certifications does the Elastimold elbow have?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What is the current rating of this loadbreak elbow?

The Elastimold loadbreak elbow is rated for 200 amps.

How to Install the 162LR Loadbreak Elbow Connector

This guide provides detailed instructions for the safe installation and assembly of the 162LR Loadbreak Elbow Connector, including cable preparation, lug installation, and final connection to a 15kV class bushing.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Wire brush, Crimp tool, Knife, Probe wrench, Hotstick tool, Cleaning cloth

Supplies needed:

162LR Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, do not substitute), Copper wire (No. 14 AWG / 2.5mm), Appropriate connector (for neutral wires), Cable sealing kit (if applicable), Conductive copper tape (if using specific sealing kits), Vinyl tape (if using specific cable types)

  1. Perform Initial Safety Checks and Component Verification

    DANGER: Ensure all apparatus is de-energized before beginning installation. This product must be installed by competent personnel trained in high voltage electrical equipment safety. Inspect all package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check the probe threads by hand-threading into the compression lug; replace damaged components if resistance is encountered. Have all required tools ready and maintain cleanliness.

  2. Prepare Cable for Termination

    Train the cable to ensure adequate slack for operation. Based on your cable type (non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the specific instructions in the product manual (Step 1) to prepare the cable end, including unwrapping neutral/ground wires, cutting the cable squarely, and applying any necessary sealing kits or tape. Ensure an extra length of neutral wires or grounding braid is available for connection to tank ground.

  3. Prepare Cable End and Install Compression Lug

    Remove 2-1/8 inches (55mm) of the shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor, and align its threaded hole with the bushing bore. Crimp the lug according to the crimp chart, starting at the mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor. Remove 6-7/8 inches (175mm) of the insulation shield, ensuring a straight, smooth, and squared cut. Bevel the insulation end a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all dirt or inhibitor traces.

  4. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  5. Establish Grounding Connections

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions to complete the grounding process.

  6. Connect Elbow to Bushing Plug

    DANGER: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick tool to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. DO NOT OPERATE BY HAND.

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What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

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What technical support does Thomas and Betts offer?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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