ABB Installation Products 162LR-B-5200 15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable…
UPC: 075114186353
Documents & Media
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15 kV Voltage Rating
- 200 Amp Current Rating
- Loadbreak Elbow Connector with Test Point
- Bi-Metal Compression Lug for reliable connection
- Accommodates Cable Insulation Diameter: 0.635 - 0.905 inches
Specifications
Amperage Rating | 200 A |
Application | The 162LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems |
Color | Black |
Conductor Range | #4 STR/COMPR AWG , #3 SOL/COMPT AWG |
Environmental Conditions | Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water |
Insulation | True |
Material | Housing - EPDM-Rubber |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection. Non-Corrosive Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
162LR-A-5200
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, #4 Stranded Wire Size, Bi-Metal Compression Lug
162LR-B (CTN)
200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch.
755LRTP-K0240-DRG
600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0.
755LR-P0410
35kv, 600 Amp, Loadbreak, Elbow, Cable Insulation Diameter 1.725-1.935 inches, Aluminum Lug, Conductor Size 1000 Compressed/Stranded162LR-A-5250
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, 2/0 Stranded Wire Size, Bi-Metal Compression Lug162LR-A-5230
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug162LR-A-5220
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, #2 Stranded Wire Size, Bi-Metal Compression Lug162LR-A-5240
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .575 inch - .740 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression LugFrequently Asked Questions
What certifications does the loadbreak elbow have?
The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.
Is the elbow compatible with Elastimold bushings?
Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.
What are the voltage ratings for this elbow?
The Elastimold 200 amp loadbreak elbow is available in 15 kV and 25 kV series.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow available in 15 kV and 25 kV series, designed for switching operations.
What certifications does the loadbreak elbow have?
The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the USDA.
Is the elbow compatible with Elastimold bushings?
Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.
What are the voltage ratings for this elbow?
The Elastimold 200 amp loadbreak elbow is available in 15 kV and 25 kV series.
What is the Elastimold 200 amp loadbreak elbow?
It is an enhanced 200 amp loadbreak elbow available in 15 kV and 25 kV series, designed for switching operations.
Is the elbow compatible with Elastimold bushings?
Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.
What are the voltage ratings for this elbow?
The Elastimold 200 amp loadbreak elbow is available in 15 kV and 25 kV series.
How to Install 162LR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe and proper installation of the 162LR Loadbreak Elbow Connector on various types of UD cables, including initial preparation, assembly, and connection.
Estimated time: 1h 30m
Tools needed:
Wire brush, Crimp tool, Probe wrench, Hotstick, Cable cutting tool, Wire strippers
Supplies needed:
Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector (for neutral to ground), Vinyl tape (if applicable), Cold shrink tube (if using sealing kit), Conductive copper tape (if using sealing kit), HV insulated cap(s) or connector(s) (if replacing shipping covers)
- Perform Initial Inspection and Safety Checks
Check package contents for completeness and damage. Inspect all components for proper fit with cable and mating products. Thread the probe into the compression lug to check for resistance; replace damaged components if resistance is encountered. DANGER: Ensure all apparatus is de-energized before starting installation. This product must be installed by competent personnel trained in high voltage safety practices.
- Prepare the Cable for Training and Shielding
Train the cable to ensure adequate slack for operation. Determine the cable type (e.g., non-jacketed concentric neutral, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield) and follow the specific preparation instructions for neutral wires, outer jacket, and shield removal as detailed in the documentation. Cut the excess cable squarely at the centerline of the bushing. If using a sealing kit, slide the cold shrink tube onto the cable loose end first.
- Prepare Cable End and Install Compression Lug
Remove the insulation shield and insulation 2-1/8 inches (55mm) from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush bare aluminum conductors thoroughly. Immediately install the compression lug, rotating it to spread the inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart supplied with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the outside of the lug and cable.
- Complete Cable Insulation Preparation
Remove the insulation shield as shown in the diagram (6-7/8 inches / 175mm back from the lug end). Bevel the insulation end a maximum of 1/8 inch (5mm). Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied probe wrench until the wrench bends.
- Ground the Elbow
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow. Twist the wire tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.
- Connect Elbow to Bushing Plug
DANGER: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing. Immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface. DO NOT OPERATE BY HAND.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.