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ABB - Installation Products 162LR-B-2250 - 200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.

ABB Installation Products 162LR-B-2250 200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter…

UPC: 075114186339


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 162LR-B-2250 is a 200 Amp, 15kV loadbreak elbow connector designed for reliable electrical connections in medium voltage systems. This connector features a test point for diagnostic capabilities, enhancing operational safety and maintenance efficiency. It is engineered to accommodate cable insulation diameters ranging from 0.635 inches to 0.905 inches, providing a versatile fit for various cable constructions. The connector utilizes a copper compression lug for secure and low-resistance conductor termination. It supports compressed stranded conductors from 2/0 AWG up to 3/0 AWG solid, with a corresponding mm² size of 67.43. This specification ensures robust connectivity for demanding power distribution applications. The ABB Installation Products SKU 162LR-B-2250 is built for secure and dependable performance in electrical infrastructure. Its design facilitates efficient installation and long-term operational integrity, making it a practical choice for utility and industrial power systems requiring loadbreak capabilities. The integrated test point allows for voltage presence verification without de-energizing the circuit, a critical safety feature for field technicians. Ensure proper cable preparation and compression techniques are followed for optimal performance and longevity of the connection.
  • 200 Amp current rating
  • 15kV voltage class
  • Integrated test point for diagnostics
  • Accommodates cable insulation diameters from 0.635" to 0.905"
  • Copper compression lug for secure conductor termination

Specifications

Amperage Rating
200 A
Application
The 162LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection Type
Compression Lug
Current Rating
200 A
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Material
Copper
Series
162LR-B
Size
0.635 inch to 0.905 inch
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection. Non-Corrosive Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. 2/0 Stranded or Compressed, 3/0 Solid or Compact Wire Size. Includes Straight Receptacle Housing, Receptacle Pin Connector, Lubricant, Installation instructions and Crimp Chart

K151SR-A2250

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. 2/0 Stranded or Compressed, 3/0 Solid or Compact Wire Size. Includes Straight Receptacle Housing, Receptacle Pin Connector, Lubricant, Installation instructions and Crimp Chart
Copper-coated conductor 1,90m 63A x2

173G0412

Copper-coated conductor 1,90m 63A x2
Solenoid Valve Connectors, Accessory, Thumb screw, Cabled Form A, B, ISB, and FW ISC

V-25TB

Solenoid Valve Connectors, Accessory, Thumb screw, Cabled Form A, B, ISB, and FW ISC
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #1 Stranded Wire Size, Copper Compression Lug

162LR-B-2230

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #1 Stranded Wire Size, Copper Compression Lug
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #2 Stranded Wire Size, Copper Compression Lug

162LR-B-2220

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #2 Stranded Wire Size, Copper Compression Lug
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #4 Stranded Wire Size, Bi-Metal Compression Lug

162LR-B-5200

15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #4 Stranded Wire Size, Bi-Metal Compression Lug
200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch.

162LR-B (CTN)

200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.635 inch to 0.905 inch.
600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0.

755LRTP-K0240-DRG

600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0.

Frequently Asked Questions

Does the product have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

What standards and certifications does the product meet?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

What safety features does the elbow include?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface, a robust stainless-steel pulling eye, and dual grounding eye positions.

What are the voltage ratings for this elbow?

The enhanced Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV series applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow for 15 kV and 25 kV series, incorporating innovative design and manufacturing experience for end users' needs.

Does the product have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

What standards and certifications does the product meet?

The product is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance from the U.S. Department of Agriculture (USDA).

What safety features does the elbow include?

It features improved insulation for 15 kV elbows, rigid probe support, a no-stick interface, a robust stainless-steel pulling eye, and dual grounding eye positions.

What are the voltage ratings for this elbow?

The enhanced Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV series applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow for 15 kV and 25 kV series, incorporating innovative design and manufacturing experience for end users' needs.

How to Install 161LR/162LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation, assembly, and grounding of 161LR and 162LR Loadbreak Elbow Connectors on various UD cables.

Estimated time: 1h

Tools needed:

Probe wrench, Crimp tool, Hotstick, Suitable voltage sensing device, Wire strippers/Cable knife, Wire brush, Cable cutting tool

Supplies needed:

161LR or 162LR Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate neutral wire connector, Vinyl tape (if applicable), Cold shrink tube (if applicable), Conductive copper tape (if applicable), HV insulated cap(s) or connector(s) (if replacing shipping covers)

  1. De-energize Apparatus and Inspect Components

    DANGER: Ensure all apparatus is de-energized during installation or removal of parts. Inspect the package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check the probe and compression lug threads by hand-threading the probe into the lug; it should turn freely. Read all instructions before proceeding.

  2. Train and Prepare Cable End

    Train the cable to ensure adequate slack for ease of operation. Depending on your cable type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), follow the specific instructions in the documentation for removing the outer jacket, unwrapping neutral/drain wires, or removing copper tape shield. Cut the excess cable squarely at the centerline of the bushing.

  3. Remove Cable Shield and Insulation

    Remove the cable shield and insulation 2-1/8 inches (55mm) from the cable end. Cut squarely, taking extreme care not to nick the conductor. Ensure the cut is straight, smooth, and squared.

  4. Install Compression Lug

    Wire brush bare aluminum conductors immediately. Install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug starting at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe any excess inhibitor from the outside of the lug and cable.

  5. Remove Insulation Shield and Bevel Insulation

    Remove the insulation shield 6-7/8 inches (175mm) from the end of the cable. Bevel the insulation end a maximum of 1/8 inch (5mm). Do not cut or nick the insulation during this process.

  6. Clean Cable Insulation

    Thoroughly clean the cable insulation to remove all traces of dirt, grime, or excess inhibitor. The insulation must be pristine before proceeding to the next step.

  7. Lubricate Elbow Housing and Cable Insulation

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE with other lubricants, as they may be harmful to the product or its mating parts. Keep the insulation clean of dirt and grime during this process.

  8. Slide Elbow Connector onto Cable

    Slide the elbow connector onto the cable using a back-and-forth twisting motion. Ensure it slides on smoothly. After the elbow is fully seated, wipe off all excess lubricant from the exterior.

  9. Align Elbow and Thread Probe into Lug

    Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe should turn freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  10. Connect Ground Wire to Elbow

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow. Twist the wire tightly, taking care not to damage the grounding eye. If the elbow was preordered with a ground wire, proceed to the next step.

  11. Connect Concentric Neutral Wires

    Twist all concentric neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack is provided in the wires to allow for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.

  12. Connect Elbow to Bushing Plug

    CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock. DO NOT OPERATE BY HAND.

  13. Perform Voltage Test (162LR only)

    For 162LR connectors, remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points, following its manufacturer's directions, to determine if the cable is energized. Treat the elbow as energized until confirmed otherwise. After testing, clean and lubricate the cap, then replace it.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.