ABB - Installation Products 162A4-B5250 - 15kV, 200 Amp, Loadbreak Elbow-Bushing Insert, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0
ABB - Installation Products

162A4-B5250

UPC: 075114319744


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Overview

The ABB 162A4-B5250 Loadbreak Elbow-Bushing Insert is a 15kV, 200 Amp rated accessory designed for reliable, high-voltage cable connections in underground distribution systems. This elbow-bushing insert accommodates cable insulation diameters ranging from 0.635 inch to 0.905 inch, making it compatible with a wide range of medium-voltage cables. The bi-metal compression lug ensures secure, low-resistance terminations for compressed stranded 2/0 AWG or solid 3/0 AWG conductors, providing long-term electrical integrity and mechanical stability. Engineered for use in loadbreak applications, this insert enables safe, hot-stick operable connections in pad-mounted transformers, switchgear, and underground residential or commercial distribution networks. The loadbreak design allows for energized disconnection under load, reducing downtime during maintenance or reconfiguration. The 162A4 series is a proven solution in utility and industrial environments where dependable medium-voltage cable terminations are critical. Key applications include: - Underground distribution systems - Pad-mounted transformers - Switchgear and sectionalizers - Commercial and industrial power distribution - Utility network expansions and upgrades The 162A4-B5250 is manufactured by ABB Installation Products, a leader in electrical connection solutions. With a current rating of 200 Amps and a voltage rating of 15kV, this insert meets the demands of modern medium-voltage systems while ensuring compliance with industry standards for safety and performance. The bi-metal compression lug provides corrosion resistance and thermal stability, extending service life in harsh operating conditions. For engineers and procurement professionals specifying medium-voltage cable accessories, the ABB 162A4-B5250 offers a reliable, field-proven solution with clear dimensional and electrical specifications. The product’s compatibility with standard AWG conductor sizes and cable insulation diameters simplifies inventory management and reduces the need for custom configurations.
  • 15kV voltage rating for medium-voltage applications
  • 200 Amp current rating with loadbreak capability
  • Bi-metal compression lug for 2/0/3/0 AWG conductors
  • Accommodates cable insulation diameters 0.635" to 0.905"
  • Hot-stick operable for safe energized disconnection

Specifications

Amperage Rating
200 A
Application
15kV 200 Amp
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection
Compression
Environmental Conditions
Fully Submersible
Insulation
True
Length
2.9 in
Length
73.66 mm
Material
Housing - EPDM-Rubber
Special Features
Non-corrosive capacitive test point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow with Test Point and Bushing
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Frequently Asked Questions

What is the voltage rating of the 162A4 elbow?

The 162A4 elbow is rated for 15kV voltage class, with an 8.3kV max phase-to-ground operating voltage and 14.4kV max phase-to-phase.

What is the impulse withstand rating (BIL)?

The impulse withstand (BIL) rating is 95kV (1.2 x 50 microsecond wave).

What sealing kit is for copper tape shield cables?

For copper tape shield cables, the 200ECSG3 sealing and grounding kit is used, or add suffix "-SG3" to the part number for cables with nominal O.D. 0.80-1.50 in.

What sealing kit is for jacketed concentric neutral cables?

For jacketed concentric neutral cables, the 200ECS sealing kit is used, or add suffix "-S" to the part number for cables with nominal O.D. 0.80-1.50 in.

Is a sealing and grounding kit recommended?

Yes, for safety purposes, a sealing and grounding kit with the loadbreak elbow is highly recommended.

What types of conductors are compatible with the lugs?

Bi-metal compression lugs are suitable for copper or aluminum conductors, while copper compression lugs are for copper conductors only.

Is the 162A4 elbow submersible?

Yes, the 162A4 features a fully shielded, fully submersible molded rubber housing.

What standards does this product meet?

The product meets ANSI/IEEE Standard 386, Latest Revision.

Can the 162A4 be operated while energized?

Yes, it includes provisions for energized operation using standard hotstick tools, allowing loadmake/loadbreak operation and a visible disconnect.

What cable insulation diameters are compatible?

The 162A4 allows connection of cables with insulation diameters from .575 in (14,6mm) to 1.220 in (31,0mm).

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.