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ABB - Installation Products K656I-LM0380 - 600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

ABB Installation Products K656I-LM0380 600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable…

UPC: 783786507856


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB Installation Products Separable Straight Joint Package, SKU K656I-LM0380, is engineered for reliable 15/25 kV applications requiring a 600 Amp current rating. Designed as a 2-way splice, this package is specifically built to accommodate cable insulation diameters ranging from 1.280 inches to 1.430 inches. The included aluminum compression lug ensures a secure and efficient connection for conductors. It supports a broad range of conductor sizes, including compressed stranded 700/750 kcmil and compacted solid 900 kcmil. The integrated test point facilitates essential diagnostic and maintenance procedures without compromising the integrity of the joint. This K656I-LM series joint is a critical component for medium-voltage power distribution systems, offering a robust connection solution for underground and overhead applications. Its construction prioritizes electrical integrity and ease of installation, making it suitable for utility, industrial, and commercial power infrastructure projects. The package includes all necessary components for a complete 2-way straight splice, ensuring compatibility and performance. ABB's commitment to quality in their Installation Products division is evident in the precise specifications and reliable functionality of this separable joint.
  • 600 Amp current rating for robust power handling
  • 15/25 kV voltage rating suitable for medium-voltage systems
  • 2-Way separable straight joint configuration
  • Accommodates cable insulation diameters from 1.280" to 1.430"
  • Includes aluminum compression lug and test point for diagnostics

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible, 100 percent Peroxide cured Molded EODM Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Separable Straight Joint
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
16.0000 L
Package Weight (Metric)
7.2580 kg
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K656CY-L0380

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
25KV 600 Amp, Deadbreak, Separable Straight Joint Package (2-Way) with Test Point, Cable Insulation Diameter .850-1.050 inches, Aluminum Lug, Conductor Size 4/0 Stranded/Compressed AWG or 250 Solid/Compact kcmil. No Sealing kit.

K656I-H0270

25KV 600 Amp, Deadbreak, Separable Straight Joint Package (2-Way) with Test Point, Cable Insulation Diameter .850-1.050 inches, Aluminum Lug, Conductor Size 4/0 Stranded/Compressed AWG or 250 Solid/Compact kcmil. No Sealing kit.
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400.

K656CYL0300L0360L036

600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400.
600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 300 or Solid 350 or mmSquared 150

K655YSR-H0290

600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 300 or Solid 350 or mmSquared 150
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 450 kcmil or Compacted Solid 500/550 kcmil

K655YSR-L0320

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 450 kcmil or Compacted Solid 500/550 kcmil
600 Amp, 15/25 kV, Separable H Joint package 4-Way with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 or Compacted Solid 800/900.

K656CH-M0380

600 Amp, 15/25 kV, Separable H Joint package 4-Way with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 or Compacted Solid 800/900.
600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Solid 500/550. 200ECS-G2 Jacket Seal and Grounding Kit Included.

K655YSR-K0320-SG2

600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Solid 500/550. 200ECS-G2 Jacket Seal and Grounding Kit Included.
600 Amp, 15/25 kV, Separable H Joint package 4-Way with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed/Stranded 700/750 kcmil or Compacted/Solid 900 kcmil.

K656CH-L0380

600 Amp, 15/25 kV, Separable H Joint package 4-Way with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed/Stranded 700/750 kcmil or Compacted/Solid 900 kcmil.

Frequently Asked Questions

What is the K656I separable straight joint used for?

The K656I separable cable joint is used to join cables in a disconnectable 2-way joint. It is suitable for small vaults, manholes, and direct-buried applications.

What components are included in a complete K656I joint package?

A complete package includes an insulated bus bar, straight receptacle housing, retaining rings, cable size adapters, lugs, bolts, and washers.

What standard does the K656I joint meet?

The K656I separable straight joint meets ANSI/IEEE Standard 386, Latest Revision.

Is the K656I joint suitable for direct-buried applications?

Yes, the K656I separable straight joint can be used in direct-buried applications.

How do I select the correct compression lug code (XXX Code)?

Choose the proper compression lug code from table 2 based on the conductor size (AWG or kcmil) and material (Universal Aluminum or All Copper).

How do I select the correct insulation diameter code (W Code)?

Determine the cable's insulation diameter in inches or mm. Then, select the symbol from the W table that best straddles this diameter.

Can the K656I joint be used for future system expansions?

Yes, the K656I is modular and ideal for accommodating future system circuit changes or expansions.

Does the K656I joint include a test point?

Yes, the K656I separable straight joint includes an integral capacitive test point.

What are the environmental features of the K656I joint?

The K656I joint is fully shielded, fully submersible, and made of 100% peroxide cured EPDM molded rubber.

What is the momentary current rating?

The momentary current rating for the K656I joint is 25kA Symmetrical for 10 cycles, applicable to both 15kV and 25kV classes.

How to Install K656 Deadbreak Receptacles

This guide provides step-by-step instructions for the safe and proper installation of one leg of K656CY, K656CH, or K656I Deadbreak Receptacles, designed for splicing and tapping solid dielectric cables rated for 600A at 15kV and 25kV.

Estimated time: 1h 30m

Tools needed:

Hex wrench, Torque wrench with 15/16 inch socket, Wire brush (for aluminum cable), Assembly tool (650ATY or 600RRT), Rag, Approved safety solvent

Supplies needed:

Receptacle housings, Cable adapters, Center section (I, Wye, or H), Aluminum holding collars, Lubricant (supplied or ELASTIMOLD approved), Hex-head bolts, Crimp connectors, Belleville washers, Flat washers, Nylon venting rod, No. 14 AWG copper wire (for grounding), Tape (for markers and support)

  1. Prepare for Installation and Inspect Components

    DANGER: Ensure all apparatus is de-energized before starting. Inspect all receptacle components for damage, correct rating, and compatibility with mating parts. Confirm all package contents are complete and undamaged, and check threads for proper fit.

  2. Clean Cable Jacket and Position Housing

    Wipe the outer cable jacket clean for a distance of 38 inches (96.5 cm) from the end. Cut the cable end squarely. If using an ECS grounding device, slide its tube onto the cable 38 inches. Then, slide the receptacle housing onto the cable 30 inches (76.2 cm).

  3. Prepare Cable End (Type-Specific)

    Refer to the special cable preparation supplement (Part A for Jacketed Concentric Neutral or Part B for Flat Metallic Tape Shielded) for specific instructions. This involves removing the outer jacket and semi-con shield to specified lengths, creating a tape marker, beveling the insulation, and thoroughly cleaning the insulation. Lubricate the cable and the inside of the cable adapter, then slide the adapter onto the cable until flush with the tape marker.

  4. Trim Insulation and Assemble Retaining Ring

    Remove any protruding cable insulation, cutting it even with the end of the cable adapter. Ensure the exposed conductor measures 4 3/4 to 5 inches (12.1-12.7 cm). Assemble the aluminum retaining ring over the conductor, snug it firmly against the cable adapter, and hand-tighten the socket head screw. Confirm the exposed conductor now measures 4 3/8 to 4 3/4 inches (11.1-12.1 cm).

  5. Install and Crimp Connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor immediately before fully inserting it into the crimp connector. Confirm bolt holes align with the mating part. Crimp the connector following the provided instructions, rotating each crimp 90 or 180 degrees. Verify the distance from the end of the connector to the holding collar is 6 3/4 to 7 inches (17.1-17.8 cm).

  6. Assemble and Torque Splice Bolts

    Assemble the washers and bolt: flat washer against the spade contact, then the Belleville washer (concave side down), followed by the hex-head bolt. Hand tighten. Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs. Do not move or reposition any part after tightening.

  7. Lubricate and Position Receptacle Housing

    Apply the supplied or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the nylon venting rod.

  8. Engage Receptacle Housing with Assembly Tool

    Attach either the 650ATY or 600RRT assembly tool. Use the tool to slowly slide the receptacle housing completely over the splice section. Once fully engaged, remove the nylon venting rod. WARNING: Do not place hands on the threaded rod or guide shaft if using the 600RRT tool.

  9. Complete Grounding

    If an ECS grounding device is used, complete its installation according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings. Make a small loop and twist tightly, taking care not to damage the eye, and connect to ground.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.