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ABB - Installation Products K656I-L0380-S - 600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900. Cold-Shrinkable Jacket Seal Included.

ABB Installation Products K656I-L0380-S 600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable…

UPC: 783786429561


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB Installation Products Separable Straight Joint Package (SKU: K656I-L0380-S) is designed for reliable 15/25kV power cable terminations. It supports a 2-way configuration and includes a test point for enhanced system diagnostics. The package is engineered to accommodate cable insulation diameters ranging from 1.180 inches to 1.465 inches, ensuring broad compatibility with common medium-voltage cable constructions. Key components include aluminum compression lugs for secure conductor connections. This joint package is suitable for conductors sized 700/750 kcmil for compressed stranded or 900 kcmil for compacted solid configurations. The cold-shrinkable jacket seal provides a durable and weather-resistant environmental seal, crucial for maintaining system integrity in various operational settings. This product facilitates safe and efficient splicing of medium-voltage power cables, meeting the requirements for electrical distribution and transmission infrastructure. UNSPSC Code: 39121421.
  • 600 Amp, 15/25kV rating for medium-voltage applications
  • 2-Way separable straight joint package with integrated test point
  • Accommodates cable insulation diameters from 1.180" to 1.465"
  • Includes aluminum compression lugs for 700/750 kcmil (stranded) or 900 kcmil (solid) conductors
  • Features a cold-shrinkable jacket seal for environmental protection

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible, 100 percent Peroxide cured Molded EODM Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Separable Straight Joint
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
16.0000 L
Package Weight (Metric)
7.2580 kg
35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

756LR-P0380

35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Cold-Shrinkable Jacket Seal Included.

K656CY-H0270-S

600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Cold-Shrinkable Jacket Seal Included.
600 Amp Separable Cable Joints, Straight Receptacle, 35KV, Dead Break, Splice, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750, Solid 900. 200ECS Jacket Seal Included.

M655YSR-N0380-S

600 Amp Separable Cable Joints, Straight Receptacle, 35KV, Dead Break, Splice, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750, Solid 900. 200ECS Jacket Seal Included.
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

K656CY-H2240

600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, L0300 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 350 or Compacted/Solid 400. L0300 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 350 or Compacted/Solid 400. H0230 - Cable Insulation Diameter 0.850 inch to 1.050 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded #1 or Compacted/Solid 1/0.

K656CY-DP0594055

600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, L0300 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 350 or Compacted/Solid 400. L0300 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded 350 or Compacted/Solid 400. H0230 - Cable Insulation Diameter 0.850 inch to 1.050 inch. Universal Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed/Stranded #1 or Compacted/Solid 1/0.
600 Amp Straight Receptacle with Cable Adapter, Lug and Retaining Ring, with capacitive testpoint, DeadBreak, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or kcmil Solid 250 or mmSquared 126.67.

K656SRH0270

600 Amp Straight Receptacle with Cable Adapter, Lug and Retaining Ring, with capacitive testpoint, DeadBreak, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or kcmil Solid 250 or mmSquared 126.67.
600 Amp Straight Receptacle with Cable Adapter, Lug and Retaining Ring, with capacitive testpoint, DeadBreak, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550.

K656SRH0320

600 Amp Straight Receptacle with Cable Adapter, Lug and Retaining Ring, with capacitive testpoint, DeadBreak, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550.
600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K656I-LM0380

600 Amp, 15/25KV, Separable Straight Joint Package 2-Way with Test Point, Splice, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

Frequently Asked Questions

What is the maximum operating voltage for the 25kV class?

For the 25kV voltage class, the maximum phase-to-ground operating voltage is 16.2kV, and the maximum phase-to-phase is 28kV.

What is the momentary current rating for the K656I joint?

The K656I joint has a momentary current rating of 25kA Sym for 10 cycles, applicable to both 15kV and 25kV voltage classes.

What is the continuous current rating for the K656I joint?

The K656I joint has a continuous current rating of 600 Amps for both 15kV and 25kV voltage classes.

What is the maximum operating voltage for the 15kV class?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV, and the maximum phase-to-phase is 14.4kV.

What are the key features of the K656I separable straight joint?

It is a fully shielded, fully submersible, 100% peroxide cured EPDM molded rubber joint with a compact design and an integral capacitive test point.

What are the primary applications for the K656I cable joint?

The K656I cable joint is used to join cables in a disconnectable 2-way joint. It is suitable for small vaults, manholes, and direct-buried applications.

How do I choose the correct compression lug code?

Choose the proper compression lug code from the XXX Code table according to the conductor size (AWG or kcmil, or mm2).

What components are included in a complete K656I joint package?

A complete joint package includes an insulated bus bar, straight receptacle housing, retaining rings, cable size adapters, lugs, bolts, and washers.

How do I select the correct insulation diameter code for ordering?

Measure the cable insulation diameter, then select the insulation letter code from the W table that best straddles this diameter.

What is the continuous current rating for the K656I joint?

The K656I joint has a continuous current rating of 600 Amps for both 15kV and 25kV voltage classes.

How to Install K656 Deadbreak Receptacles

This guide provides step-by-step instructions for the safe and proper installation of one leg of K656CY, K656CH, or K656I Deadbreak Receptacles, designed for splicing and tapping solid dielectric cables rated for 600A at 15kV and 25kV.

Estimated time: 1h 30m

Tools needed:

Hex wrench, Torque wrench with 15/16 inch socket, Wire brush (for aluminum cable), Assembly tool (650ATY or 600RRT), Rag, Approved safety solvent

Supplies needed:

Receptacle housings, Cable adapters, Center section (I, Wye, or H), Aluminum holding collars, Lubricant (supplied or ELASTIMOLD approved), Hex-head bolts, Crimp connectors, Belleville washers, Flat washers, Nylon venting rod, No. 14 AWG copper wire (for grounding), Tape (for markers and support)

  1. Prepare for Installation and Inspect Components

    DANGER: Ensure all apparatus is de-energized before starting. Inspect all receptacle components for damage, correct rating, and compatibility with mating parts. Confirm all package contents are complete and undamaged, and check threads for proper fit.

  2. Clean Cable Jacket and Position Housing

    Wipe the outer cable jacket clean for a distance of 38 inches (96.5 cm) from the end. Cut the cable end squarely. If using an ECS grounding device, slide its tube onto the cable 38 inches. Then, slide the receptacle housing onto the cable 30 inches (76.2 cm).

  3. Prepare Cable End (Type-Specific)

    Refer to the special cable preparation supplement (Part A for Jacketed Concentric Neutral or Part B for Flat Metallic Tape Shielded) for specific instructions. This involves removing the outer jacket and semi-con shield to specified lengths, creating a tape marker, beveling the insulation, and thoroughly cleaning the insulation. Lubricate the cable and the inside of the cable adapter, then slide the adapter onto the cable until flush with the tape marker.

  4. Trim Insulation and Assemble Retaining Ring

    Remove any protruding cable insulation, cutting it even with the end of the cable adapter. Ensure the exposed conductor measures 4 3/4 to 5 inches (12.1-12.7 cm). Assemble the aluminum retaining ring over the conductor, snug it firmly against the cable adapter, and hand-tighten the socket head screw. Confirm the exposed conductor now measures 4 3/8 to 4 3/4 inches (11.1-12.1 cm).

  5. Install and Crimp Connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor immediately before fully inserting it into the crimp connector. Confirm bolt holes align with the mating part. Crimp the connector following the provided instructions, rotating each crimp 90 or 180 degrees. Verify the distance from the end of the connector to the holding collar is 6 3/4 to 7 inches (17.1-17.8 cm).

  6. Assemble and Torque Splice Bolts

    Assemble the washers and bolt: flat washer against the spade contact, then the Belleville washer (concave side down), followed by the hex-head bolt. Hand tighten. Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs. Do not move or reposition any part after tightening.

  7. Lubricate and Position Receptacle Housing

    Apply the supplied or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the nylon venting rod.

  8. Engage Receptacle Housing with Assembly Tool

    Attach either the 650ATY or 600RRT assembly tool. Use the tool to slowly slide the receptacle housing completely over the splice section. Once fully engaged, remove the nylon venting rod. WARNING: Do not place hands on the threaded rod or guide shaft if using the 600RRT tool.

  9. Complete Grounding

    If an ECS grounding device is used, complete its installation according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings. Make a small loop and twist tightly, taking care not to damage the eye, and connect to ground.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.